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1992 Volkswagen Passat CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 Volkswagen Passat AUTOMOBILES
Air Bag System Precautions -> Volkswagen -> Disarming
Vehicle: 1992 Volkswagen Passat 2.0 L4 GAS
Do not use computer memory saver tool on air bag equipped models. Using the tool will keep the air bag system charged and may cause accidental activation of the air bag unit. Prior to disconnecting the battery ground cable, obtain the radio security code. After service has been completed and the battery ground cable has been reconnected, use security code to acti...
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BRAKE SERVICE PROCEDURES FOR 1992 Volkswagen Passat AUTOMOBILES
DISC BRAKES -> Girling Single Piston w/Dual Mounting Bolts, Rear -> BRAKE CALIPER PRE-BLEEDING
Vehicle: 1992 Volkswagen Passat GL 2.0 L4 GAS
- Place caliper so that piston bore is facing down.
- Open bleeder valve, then connect a ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Volkswagen Passat AUTOMOBILES
Volkswagen -> Fuel Filter Replacement -> Gasoline Engines -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection
Vehicle: 1992 Volkswagen Passat CL 2.0 L4 GAS
Models w/Fuel Hose Connection
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveabilty symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On models equipped with underbody moun...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Volkswagen Passat AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Volkswagen Passat 2.0 L4 GAS
- With vehicle on ground, remove drive axle retaining nut from wheel assembly.
- Raise and support vehicle.
- Remove drive axle to transmission drive flange attaching bolts.
- Separate ball joint from whe...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Volkswagen Passat AUTOMOBILES
Starter, Replace
Vehicle: 1992 Volkswagen Passat GL 2.0 L4 GAS
- Obtain audio coded anti-theft code, then disconnect battery ground cable, then support engine/transmission assembly using suitable engine support tool.
- Cut and discard cable ties used to secure wiring from starter/alternator.
- Unclip and pull off white and black har...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Volkswagen Passat AUTOMOBILES
Volkswagen -> Service Reminder Indicator Lamp -> Passat
Vehicle: 1992 Volkswagen Passat GL 2.0 L4 GAS
- Connect VW tester or equivalent.
- Select:
- Manufacturer.
- Model.
- Model Year.
- Engine Code.
- Confirm Vehicle Identification.
- Instrument Cluster.
- Reset Service Reminder Indicator.
- Follow the instructions indicated on the tester display.
- After completing the displayed...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Volkswagen Passat AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Volkswagen Passat CL 2.0 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at coolant connection and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Volkswagen Passat AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Volkswagen Passat CL 2.0 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Volkswagen Passat AUTOMOBILES
Component location diagrams for most 1992 Volkswagen Passat cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Component Locations Diagram for 1992 Volkswagen Passat CL 2.0 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Volkswagen Passat AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Volkswagen Passat cars and light trucks sold in the U.S.
1992 Volkswagen Passat GL 2.0 L4 GAS Wiring Diagram Components on diagram: |
1992 Volkswagen Passat CL 2.0 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Volkswagen Passat AUTOMOBILES
OEM TSB listings for most 1992 Volkswagen Passat cars and light trucks sold in the U.S. from 1985+.
Document: BATTERY, DISCHARGED, DIAGNOSIS FOR EXCESSIVE STATIC CURRENT DRAW - REVISED Vehicle: 1992 Volkswagen Passat GL 2.0 L4 GAS Symptoms: |
Document: EXHAUST HEAT SHIELD, REPLACEMENT GUIDELINES - REVISED Vehicle: 1992 Volkswagen Passat GL 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Volkswagen Passat AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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