1992 Saturn SL Series REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1992 Saturn SL Series CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Saturn SL Series car and truck repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saturn SL Series automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Saturn mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1992 Saturn SL Series vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

Passenger Cars

The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.

Achieva & Skylark
1994-96
  • Ensure front wheels are in straight-ahead position.
  • Turn ignition switch to LOCK position.
  • Remove AIR BAG fuse from fuse block.
  • On 1995 models, remove lefthand sound insulator panel to ac...

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BRAKE SERVICE PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

Disc Brakes -> Brake Pad Service -> Brake Pad Replacement -> Brake Pads Replacement -> Caliper Replacement -> FRONT DISC BRAKE -> REAR DISC BRAKE
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

FRONT DISC BRAKE
Brake Pad Replacement
  • Raise and support vehicle.
  • Remove front wheel assemblies.
  • Remove caliper lockpin.
  • Pivot caliper upward around guide pin.
  • Remove brake pads.
  • Remove two pad clips from caliper support.
  • Reverse procedure to install.
Caliper Replacement
  • Raise and support vehicle.
  • Remove wheel assemblies.
  • Disconnect caliper brake fluid lines and plug opening.
  • Remove caliper lockpin, guide pin and pin boots.
  • Remove caliper from caliper support, ensuring not to damage pin boots.
  • Remove brake pads.
  • Remove two pad clips from caliper support.
  • Reverse procedure to install.
REAR DISC ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

  • Depress brake pedal and loosen drive axle nut.
  • Raise and support vehicle, then remove front wheel and tire assembly and front inner splash shield. If left drive axle or intermediate shaft is being removed, drain fluid from transaxle.
  • Remove drive axle nut and washer.
  • Remove and discard lower control arm to steering knuckle cotter pin.
  • Loosen lower control arm to steering knuckle castle nut to point where top of castle nut is even with top of ball stud. Do not remove castle nut at this time.
  • Separate lower control arm from steering knuckle, using removal tool No. SA9132S or equ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

Starter, Replace
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

  • Disconnect battery ground cable.
  • Remove air inlet tube and fresh air hose, on DOHC models, lift resonator upward to disengage from engine support bracket.
  • Remove upper starter attaching bolt through access hole near intake manifold support bracket.
  • Raise and support vehicle.
  • Remove starter shield pin using pliers, then lift shield upward to release from solenoid.
  • Disconnect starter electrical connectors and ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

General Motors Corp./Saturn Cars -> Engine Coolant Temperature Telltale Lamp -> Saturn
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

If the engine coolant temperature exceeds 244°F, or if the transaxle fluid temperature exceeds 284°F, t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at heater pipe using hose clamp pliers.
  • Remove heater inlet hose from heater pipe.
  • Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Dra...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

Removal

  • Depress tensioner arm, using suitable 14mm or 9/16 inch wrench.
  • Remove belt from A/C compressor and idler pulley, then remove belt.

Installation

  • Route belt over a...

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COMPONENT LOCATION DIAGRAMS FOR 1992 Saturn SL Series AUTOMOBILES

Component location diagrams for most 1992 Saturn SL Series cars and light trucks sold in the U.S. from 1990+.

Anti-Lock Brake System Diagram for 1992 Saturn SL Series  1.9 L4 GASAnti-Lock Brake System Diagram for 1992 Saturn SL Series 1.9 L4 GAS

Components on diagram:
  • Wheel Speed Sensor
  • ABS Enable Relay
  • ABS Module
  • Underhood Junction Block
  • Body Splices Diagram for 1992 Saturn SL Series  1.9 L4 GASBody Splices Diagram for 1992 Saturn SL Series 1.9 L4 GAS

    Components on diagram:
  • I/P Junction Block
  • Underhood Junction Block
  • Power Splice Pack
  • Rear Splice Pack
  • Body Splice Pack
  • CLICK HERE TO GET FULL ACCESS TO 1992 Saturn SL Series PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1992 Saturn SL Series AUTOMOBILES

    OEM drawn wiring diagrams for most 1992 Saturn SL Series cars and light trucks sold in the U.S.

    1992 Saturn SL Series  1.9 L4 GAS Wiring Diagram1992 Saturn SL Series 1.9 L4 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Clutch Start Switch Manual Only
  • 1992 Saturn SL Series  1.9 L4 GAS Wiring Diagram1992 Saturn SL Series 1.9 L4 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Chime Module
  • CLICK HERE TO GET FULL ACCESS TO 1992 Saturn SL Series WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1992 Saturn SL Series AUTOMOBILES

    OEM TSB listings for most 1992 Saturn SL Series cars and light trucks sold in the U.S. from 1985+.

    Document: Car and Truck Fix It Right the First Time Issues
    Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED
    Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 1992 Saturn SL Series TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1992 Saturn SL Series AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1992 Saturn SL Series SPECIFICATIONS DATA!

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