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1992 Saturn SL Series CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Saturn SL Series car and truck repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saturn SL Series automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Saturn mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1992 Saturn SL Series vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

General Service Domestic Vehicles -> 1992-93 -> Oil Charge -> 1992 Colt & Summit -> 1992 Colt Vista & Summit Wagon Compressor -> 1993 Colt & Summit -> 1993 Probe -> Abrupt Loss Of Refrigerant -> Capri -> Cherokee, Comanche & Wrangler -> Chrysler Corp. -> Concorde, Intrepid & Vision -> D/W 150-350 & Ramcharger -> Dakota & Rear Wheel Drive Van -> Except Capri, Festiva & 1993 Probe -> Except Colt, Colt Vista, Concorde, Intrepid, Laser, Monaco, Premier, Stealth, Summit, Summit Wagon, Talon & Vision -> Festiva -> Ford FX-15 Axial 10 Cylinder Compressor -> Ford Motor Company -> Front Wheel Drive Van -> General Motors Corp. -> Grand Cherokee -> Laser & Talon -> Light Trucks & Vans -> Monaco & Premier -> Nippondenso 10P13 Compressor -> Nippondenso 10P15 Series Compressors -> Nippondenso 6P148 Compressors -> Non Leak Condition -> Passenger Cars -> Ram 50 -> Saturn -> Stealth
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

General Motors Corp.

Passenger Cars
Non Leak Condition
  • Discharge system, then measure amount of oil collected in discharge container. If more than 1/2 ounce of oil is collected when discharging system, an equal amount of new refrigeration oil must be added to the system.
  • Remove defective components. Drain and measure oil remaining in compressor or accumulator, if removed.
  • Add the proper amount of oil to each replacement component as follows:
    • On HR-6, HR100T/HR110T, R-4, V5 and Prizm compressors, drain oil from old compresso...

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BRAKE SERVICE PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

Hydraulic Brake Systems -> Description
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

These vehicles use a diagonally split hydraulic system, Fig. . This system combines the left front and right rear brake on one hydraulic circuit, while the right front and left rear are on the other.

Installed in master cylinder are integral brake proportioning valves, which limit the fluid pressure to the rear brakes after a predetermined rear brake pressure has been reached. These val...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1991-06 Saturn -> Normal Service -> Severe Service
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

Normal Service

Replace every 100,0...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

  • Depress brake pedal and loosen drive axle nut.
  • Raise and support vehicle, then remove front wheel and tire assembly and front inner splash shield. If left drive axle or intermediate shaft is being removed, drain fluid from transaxle.
  • Remove drive axle nut and washer.
  • Remove and discard lower control arm to steering knuckle cotter pin.
  • Loosen lower control arm to steering knuckle castle nut to point where top of castle nut is even with top of ball stud. Do not remove castle nut at this time.
  • Separate lower control arm from steering knuckle, using removal tool No. SA9132S or equ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

Starter, Replace
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

  • Disconnect battery ground cable.
  • Remove air inlet tube and fresh air hose, on DOHC models, lift resonator upward to disengage from engine support bracket.
  • Remove upper starter attaching bolt through access hole near intake manifold support bracket.
  • Raise and support vehicle.
  • Remove starter shield pin using pliers, then lift shield upward to release from solenoid.
  • Disconnect starter electrical connectors and ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

Radiator, Replace
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

  • Drain cooling system and disconnect battery ground cable.
  • Remove air intake duct.
  • Remove upper radiator clamp and hose.
  • On models with automatic transaxles, remove upper transaxle oil cooler line.
  • On all models, remove electric cooling fan assembly.
  • Disconnect lower radiator hose.
  • Raise and support vehicle.
  • Remove lower splash shield.
  • On models with a...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Saturn SL Series AUTOMOBILES

Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

Removal

  • Depress tensioner arm, using suitable 14mm or 9/16 inch wrench.
  • Remove belt from A/C compressor and idler pulley, then remove belt.

Installation

  • Route belt over a...

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COMPONENT LOCATION DIAGRAMS FOR 1992 Saturn SL Series AUTOMOBILES

Component location diagrams for most 1992 Saturn SL Series cars and light trucks sold in the U.S. from 1990+.

Starting & Charging Diagram for 1992 Saturn SL Series  1.9 L4 GASStarting & Charging Diagram for 1992 Saturn SL Series 1.9 L4 GAS

Components on diagram:
  • Ignition Switch
  • Clutch Start Switch
  • Neutral Start Switch
  • Underhood Junction Block
  • I/P Cluster Indicators Diagram for 1992 Saturn SL Series  1.9 L4 GASI/P Cluster Indicators Diagram for 1992 Saturn SL Series 1.9 L4 GAS

    Components on diagram:
  • Ignition Switch
  • Oil Pressure Sender/Switch
  • DIS Module
  • Powertrain Control Module
  • Passive Restraint Control Module
  • CLICK HERE TO GET FULL ACCESS TO 1992 Saturn SL Series PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1992 Saturn SL Series AUTOMOBILES

    OEM drawn wiring diagrams for most 1992 Saturn SL Series cars and light trucks sold in the U.S.

    1992 Saturn SL Series  1.9 L4 GAS Wiring Diagram1992 Saturn SL Series 1.9 L4 GAS Wiring Diagram

    Components on diagram:
  • Turbine Speed Sensor
  • Trans Fluid Temp Sensor
  • Engine Coolant Temp Sensor
  • Oxygen Sensor
  • Coolant Temp Gage
  • 1992 Saturn SL Series  1.9 L4 GAS Wiring Diagram1992 Saturn SL Series 1.9 L4 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • CLICK HERE TO GET FULL ACCESS TO 1992 Saturn SL Series WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1992 Saturn SL Series AUTOMOBILES

    OEM TSB listings for most 1992 Saturn SL Series cars and light trucks sold in the U.S. from 1985+.

    Document: Car and Truck Fix It Right the First Time Issues
    Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED
    Vehicle: 1992 Saturn SL Series 1.9 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 1992 Saturn SL Series TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1992 Saturn SL Series AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Saturn SL Series cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1992 Saturn SL Series SPECIFICATIONS DATA!

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