1992 Pontiac Bonneville REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1992 Pontiac Bonneville CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Pontiac Bonneville car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Bonneville automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1992 Pontiac Bonneville vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1992 Pontiac Bonneville AUTOMOBILES

Cooling Fans -> Passenger Cars Except Saturn -> CUTLASS SUPREME, GRAND PRIX & REGAL -> COMPONENT REPLACEMENT -> Coolant Fan, Replace -> Cooling Fan Isolation Test -> Cooling Fan Runs At High Speed Only -> DESCRIPTION -> EXCEPT REGAL w/3800 (VIN L) ENGINE -> High Speed Operation -> Low Speed Operation -> MODELS EXCEPT REGAL w/3800 (VIN L) ENGINE -> No Cooling Fans Operate At High Speed -> Primary Coolant Fan Does Not Run -> Primary Coolant Fan Runs Continuously With Engine Coolant Cool & A/C Mode Selector Off -> Primary Cooling Fan Does Not Run -> Primary Cooling Fan Does Not Run At High Speed -> REGAL w/3800 (VIN L) ENGINE -> Secondary Coolant Fan And/Or Generator Coolant Fan (VIN X) Does Not Run -> Secondary Coolant Fan And/Or Generator Coolant Fan Runs Continuously With Engine Coolant Cool & A/C Mode Selector Off -> Secondary Cooling Fan Does Not Run -> Secondary Cooling Fan Does Not Run At High Speed -> SYSTEM DIAGNOSIS -> SYSTEM DIAGNOSIS & TESTING -> TROUBLESHOOTING
Vehicle: 1992 Pontiac Bonneville SE 3.8 V6 GAS

DESCRIPTION

EXCEPT REGAL w/3800 (VIN L) ENGINE

Each coolant fan is turned on and off by separate coolant fan relays.

The primary coolant fan relay coil is grounded through the ECM when vehicle speed is less than a speed determined by the ECM and engine coolant reaches 227°F with A/C off and 223°F with A/C on. The contacts close and voltage is applied through the primary coolant fan relay to the primary coolant fan. The primary coolant fan runs until the ignition switch is turned off, or coolant temperature decreases to 220°F with A/C off...

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BRAKE SERVICE PROCEDURES FOR 1992 Pontiac Bonneville AUTOMOBILES

Power Brake Units -> Power Brake Unit Service -> AC-DELCO TANDEM DIAPHRAGM TYPE -> Assemble -> Assembly -> BCIA SINGLE DIAPHRAGM TYPE -> BCIA TANDEM DIAPHRAGM TYPE -> Disassemble -> Disassembly -> GEO METRO SINGLE DIAPHRAGM TYPE -> OVERHAUL -> TOYOTA/GM SINGLE DIAPHRAGM TYPE
Vehicle: 1992 Pontiac Bonneville Ssei 3.8 V6 GAS

AC-DELCO TANDEM DIAPHRAGM TYPE
OVERHAUL
Disassemble
  • Remove pedal pushrod boot, silencer, check valve, vacuum switch and grommets, as equipped, then the front housing seal.
  • Scribe matching marks between front and rear housing sections, then mount booster assembly in suitable holding fixture with rear housing facing up.
  • Apply pressure to housing with holding fixture forcing screw and rotate rear housing counterclockwise to unlock housing halves.
  • Slowly release spring tension, then remove booster assembly from holding fixture. Do not allow spring tension to release suddenly, as ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Pontiac Bonneville AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Component Locations -> Electra (1985-90), Park Avenue (1991-98), LeSabre (1999-86), DeVille (1985-05), CTS, DTS, Fleetwood (1985-92), 88 (1999-86), 98 (1985-96), LSS, Regency, Bonneville (1987-05) & STS (2005-06)
Vehicle: 1992 Pontiac Bonneville Ssei 3.8 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Pontiac Bonneville AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1992 Pontiac Bonneville Ssei 3.8 V6 GAS

  • Raise and support vehicle, then remove tire and wheel assembly.
  • Install a brass drift or a screwdriver to prevent rotor from turning.
  • Remove shaft nut and washer.
  • Remove brake caliper from steering knuckle and suspend caliper assembly.
  • Remove rotor from hub and bearing assembly, then stabilizer shaft or link from control arm.
  • Remove ball joint from steering knuckle.
  • Remove drive axle from transaxle using axle shaft remover tool No. J-33008, a...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Pontiac Bonneville AUTOMOBILES

Starter, Replace
Vehicle: 1992 Pontiac Bonneville Ssei 3.8 V6 GAS

When removing starter, note if any shims are used between the starter and mounting surface. If shims are found, reinstall in original locations.

If starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after engine start, add .01...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Pontiac Bonneville AUTOMOBILES

General Motors Corp./Saturn Cars -> Check Engine Or Service Now Soon Engine Indicator Lamps (Gasoline Engines w/Electronic Engine Controls Or EFI) -> Except LeMans, Metro, Prizm, Storm & Vibe
Vehicle: 1992 Pontiac Bonneville SE 3.8 V6 GAS

The Check Engine lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a fault condition and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM memory can be cleared of codes as follows:

On models except Cadillac with DEFI, remove the ECM/PCM fuse or disconnect the battery ground cable for approximately 30...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Pontiac Bonneville AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Pontiac Bonneville SE 3.8 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator using hose clamp pliers.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump housing using hose clamp pliers.
  • Remove radiator outlet hose from water pump housing and from vehicle.
  • Reverse procedure to i...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Pontiac Bonneville AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1992 Pontiac Bonneville SE 3.8 V6 GAS

  • Rotate tensioner counterclockwise to remove the dri...

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COMPONENT LOCATION DIAGRAMS FOR 1992 Pontiac Bonneville AUTOMOBILES

Component location diagrams for most 1992 Pontiac Bonneville cars and light trucks sold in the U.S. from 1990+.

Behind LH Side Of I/P, RH Side Of Steering Column Diagram for 1992 Pontiac Bonneville SE 3.8 V6 GASBehind LH Side Of I/P, RH Side Of Steering Column Diagram for 1992 Pontiac Bonneville SE 3.8 V6 GAS

Components on diagram:
  • Hazard Flasher
  • Behind Center Of I/P Diagram for 1992 Pontiac Bonneville SSE 3.8 V6 GASBehind Center Of I/P Diagram for 1992 Pontiac Bonneville SSE 3.8 V6 GAS

    Components on diagram:
  • HVAC Programmer
  • A/C Defrost Valve Vacuum Actuator
  • Outside Air Valve Vacuum Actuator
  • Heater-A/C Bi-Level Valve Vacuum Actuator
  • Vacuum Delay Porous Plug
  • CLICK HERE TO GET FULL ACCESS TO 1992 Pontiac Bonneville PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1992 Pontiac Bonneville AUTOMOBILES

    OEM drawn wiring diagrams for most 1992 Pontiac Bonneville cars and light trucks sold in the U.S.

    1992 Pontiac Bonneville Ssei 3.8 V6 GAS Wiring Diagram1992 Pontiac Bonneville Ssei 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Instrument Cluster
  • Adaptive Lamp Monitor Module
  • 1992 Pontiac Bonneville Ssei 3.8 V6 GAS Wiring Diagram1992 Pontiac Bonneville Ssei 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Remote Accessory Control Module
  • Retained Accessory Power Relay
  • Ignition Switch
  • LH Rear Door Latch Assembly
  • RH Front Door Lock Assembly
  • CLICK HERE TO GET FULL ACCESS TO 1992 Pontiac Bonneville WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1992 Pontiac Bonneville AUTOMOBILES

    OEM TSB listings for most 1992 Pontiac Bonneville cars and light trucks sold in the U.S. from 1985+.

    Document: Car and Truck Fix It Right the First Time Issues
    Vehicle: 1992 Pontiac Bonneville SE 3.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED
    Vehicle: 1992 Pontiac Bonneville SE 3.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 1992 Pontiac Bonneville TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1992 Pontiac Bonneville AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Pontiac Bonneville cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1992 Pontiac Bonneville SPECIFICATIONS DATA!

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