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1992 GMC C1500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 GMC C1500 Pickup car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC C1500 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1992 GMC C1500 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1992 GMC C1500 Pickup AUTOMOBILES

Manual Air Conditioning & Heater System Diagnosis & Testing -> Light Duty Trucks & Vans -> HEATER SYSTEM DIAGNOSIS & TESTING -> ASTRO, SAFARI, C, G, K, P, S & T SERIES -> Heater Functional Check -> Heater Functional Test -> Insufficient Heater Or Defrosting -> Insufficient Heating Or Defrosting -> LUMINA APV & TRANS SPORT -> TRACKER
Vehicle: 1992 GMC C1500 Pickup Sierra 6.2 V8 DIESEL

ASTRO, SAFARI, C, G, K, P, S & T SERIES

Heater Functional Test

Before starting the functional test, the vehicle should be idling with coolant hot and thermostat open. Coolant temperature should be approximately 194°F.

  • Cycle the temperature lever to the extreme ends of travel in control assembly to ensure cable is properly adjusted.
  • Set mode lever to VENT position.
    • Air equal in temperature to outside air should be discharged from the instrument panel outlets.
    • Air should not blow from floor outlets, defroste...

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BRAKE SERVICE PROCEDURES FOR 1992 GMC C1500 Pickup AUTOMOBILES

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> System Service -> 1992 -> 1993-95 -> Anti-Lock Pressure Valve (APV) -> Brake System Bleed -> C & K Series -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Electronic Control Unit (ECU) -> Isolation/Dump Valve Assembly -> Manual Bleeding -> Pressure Bleeding -> Vehicle Control Module (VCM) -> Vehicle Speed Sensor
Vehicle: 1992 GMC C1500 Pickup Sierra XC 5.0 V8 GAS

Brake System Bleed

1992

Before bleeding the brakes, the front and rear displacement cylinder pistons must be returned to the top most position. Using a TECH 1 or equivalent scan tool, enter manual control function and apply the front and rear motors. Ensure enable relay is on.

Use only DOT 3 brake fluid from a clean and sealed container. Do not use DOT 5 brake fluid.

Pressure Bleeding
  • Remove master cylinder cover, ensure reservoir is properly filled.
  • Connect bleeder adapter tool No. J 35589, or equivalent, to master cylinder reservoir.
  • Connect bleeder adapter to pressure bleeding equipm...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 GMC C1500 Pickup AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1992 GMC C1500 Pickup Sierra 5.7 V8 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 GMC C1500 Pickup AUTOMOBILES

DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1992 GMC C1500 Pickup Sierra XC 6.2 V8 DIESEL

One Piece Driveshaft
  • Reference mark propeller shaft to pinion flange connection.
  • Reference mark slip yoke to transmission for proper reassembly.
  • When servicing driveshafts with pop on seal, do not remove seal from sleeve. Removal of seal causes damage to seal lip where it contacts sleeve yoke. If removal of seal is necessary, replace seal with a new unit.
  • Remove bolts.
  • Remove retainers.
  • Remove yoke and cross assembly, wrapping bearing cups with tape in order to prevent loss of bearing rollers. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears o...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 GMC C1500 Pickup AUTOMOBILES

Starter, Replace
Vehicle: 1992 GMC C1500 Pickup Sierra XC 4.3 V6 GAS

  • Disconnect battery ground cable.
  • Remove starter braces or heat shields, if equipped.
  • Disconnect starter solenoid electrical connectors.
  • Raise and support vehicle.
  • Remove at...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 GMC C1500 Pickup AUTOMOBILES

General Motors Corp./Saturn Trucks -> Check Fuel Cap Lamp ->
Vehicle: 1992 GMC C1500 Pickup Sierra XC 4.3 V6 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. I...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 GMC C1500 Pickup AUTOMOBILES

Radiator, Replace
Vehicle: 1992 GMC C1500 Pickup Sierra 6.2 V8 DIESEL

  • Drain coolant from radiator into a suitable container.
  • Remove upper fan shroud bolts and upper fan shroud.
  • Remove upper insulators and brackets.
  • Remove upper and lower radiator hoses.
  • Disconnect and plug transmission fluid cooler lines.
  • Disconnect and plug engine oil cooler lines.
  • Remove lower fan shroud r...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 GMC C1500 Pickup AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1992 GMC C1500 Pickup Sierra XC 4.3 V6 GAS

  • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

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COMPONENT LOCATION DIAGRAMS FOR 1992 GMC C1500 Pickup AUTOMOBILES

Component location diagrams for most 1992 GMC C1500 Pickup cars and light trucks sold in the U.S. from 1990+.

RH Side Of I/P Diagram for 1992 GMC C1500 Pickup Sierra XC 5.0 V8 GASRH Side Of I/P Diagram for 1992 GMC C1500 Pickup Sierra XC 5.0 V8 GAS

Components on diagram:
  • Vehicle Speed Sensor Buffer
  • Radio Control Head
  • Electronic Control Module
  • Door Jamb Switch
  • Connector C-249
  • RH Side Of Steering Column Diagram for 1992 GMC C1500 Pickup Sierra XC 6.2 V8 DIESELRH Side Of Steering Column Diagram for 1992 GMC C1500 Pickup Sierra XC 6.2 V8 DIESEL

    Components on diagram:
  • Wiper Switch
  • Washer Switch
  • Ignition Switch
  • Cruise Control Switch
  • Connector C-206
  • CLICK HERE TO GET FULL ACCESS TO 1992 GMC C1500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1992 GMC C1500 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most 1992 GMC C1500 Pickup cars and light trucks sold in the U.S.

    1992 GMC C1500 Pickup Sierra 5.0 V8 GAS Wiring Diagram1992 GMC C1500 Pickup Sierra 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Turn Signal Switch
  • Horn Relay
  • RH Horn
  • Convenience Center
  • LH Horn
  • 1992 GMC C1500 Pickup Sierra XC 5.7 V8 GAS Wiring Diagram1992 GMC C1500 Pickup Sierra XC 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Convenience Center
  • Power Outside Rearview Mirror Switch
  • LH Power Outside Rearview Mirror
  • CLICK HERE TO GET FULL ACCESS TO 1992 GMC C1500 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1992 GMC C1500 Pickup AUTOMOBILES

    OEM TSB listings for most 1992 GMC C1500 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: Car and Truck Fix It Right the First Time Issues
    Vehicle: 1992 GMC C1500 Pickup Sierra 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED
    Vehicle: 1992 GMC C1500 Pickup Sierra 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 1992 GMC C1500 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1992 GMC C1500 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 GMC C1500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 GMC C1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 GMC C1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 GMC C1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1992 GMC C1500 Pickup SPECIFICATIONS DATA!

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