1992 GEO Metro REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1992 GEO Metro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 GEO Metro car and truck repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GEO Metro automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GEO mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1992 GEO Metro vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1992 GEO Metro AUTOMOBILES

Cooling Fans -> Passenger Cars Except Saturn -> CAMARO & FIREBIRD -> 3.1L (VIN T) ENGINE -> 3.1L (VIN T), 3.4L (VIN S), 5.0L (VIN F) & 5.7L (VIN 8) Engines -> 5.0L (VIN E) ENGINE -> 5.0L (VIN F) & 5.7L (VIN 8) ENGINES -> 5.7L (VIN P) Engine -> COMPONENT REPLACEMENT -> Coolant Fan, Replace -> DESCRIPTION -> SYSTEM CHECK -> SYSTEM DIAGNOSIS -> SYSTEM DIAGNOSIS & TESTING -> Test A: Coolant Fan Does Not Turn On -> Test A: Coolant Fan Open Test -> Test B: Coolant Fan A/C Open -> Test B: Coolant Fan Does Not Turn Off With Engine Coolant Cool, A/C Mode Selector OFF & Ignition Switch In RUN Position -> Test B: Coolant Fan Does Not Turn Off With Engine Coolant Cool, A/C Off And Ignition Switch In RUN Position -> Test C: Coolant Fan Does Not Turn Off -> Test C: Coolant Fan Does Not Turn On With A/C Mode Selector ON & Head Pressure Above 233 psi, But Does Run With Engine Hot -> Test C: Coolant Fan Does Not Turn On With A/C On And Head Pressure Above 223 psi, But Does Turn On With Engine Hot -> Test D: Coolant Fan & Auxiliary Coolant Fan Open Test -> TROUBLESHOOTING
Vehicle: 1992 GEO Metro LSI 1.0 L3 GAS

DESCRIPTION

3.1L (VIN T), 3.4L (VIN S), 5.0L (VIN F) & 5.7L (VIN 8) Engines

The coolant fan is controlled by the ECM. In the 6 cylinder, the coolant fan is also controlled by the redundant cooling fan switch. When the ECM grounds circuit 335, the coolant fan relay is energized and battery voltage is applied to the coolant fan. If the ECM fails on the 6 cylinder engine, the redundant coolant fan switch will ground the 335 circuit and energize the coolant fan relay. The ECM will ground the coolant fan relay when the coolant temperature sensor indicates the coola...

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BRAKE SERVICE PROCEDURES FOR 1992 GEO Metro AUTOMOBILES

Drum Brakes -> Type 7 -> Adjustments -> PARKING BRAKE ADJUSTMENT -> SERVICE BRAKE ADJUSTMENT
Vehicle: 1992 GEO Metro 1.0 L3 GAS

SERVICE BRAKE ADJUSTMENT

Adjustment is accomplished automatically by applying brake pedal 3 to 5 times with 66 lbs. of pressure. Brake pedal should be cycled 3 to 5 times when replacement components are ins...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 GEO Metro AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Metro
Vehicle: 1992 GEO Metro XFI 1.0 L3 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicl...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 GEO Metro AUTOMOBILES

CV AXLE SHAFT, Replace -> Drive axle -> Intermediate shaft
Vehicle: 1992 GEO Metro LSI 1.0 L3 GAS

Drive axle

  • Raise and support vehicle.
  • On models with ABS, remove ABS wheel speed sensor.
  • On all models, remove wheel and tire assembly.
  • Unstake, then remove driveshaft nut and washer.
  • Remove ball joint pinch bolt, then pry ball joint from knuckle.
  • On models except sedan, pry inboard driveshaft joints from transaxle using a pry bar or large screwdriver.
  • On sedan models, remove drive axle as follows:
    • Pry lefthand side inboard driveshaft joint from transaxle using a large screwdriver.
    • Using a suitable soft mallet, tap at base of right inner joint to remove from intermediate driveshaf...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 GEO Metro AUTOMOBILES

Starter, Replace
Vehicle: 1992 GEO Metro LSI 1.0 L3 GAS

  • Disconnect battery ground cable.
  • Disconnect solenoid lead and battery cable from starter terminals.
  • Remo...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 GEO Metro AUTOMOBILES

General Motors Corp./Saturn Cars -> Reduce Engine Power Indicator Lamp ->
Vehicle: 1992 GEO Metro 1.0 L3 GAS

The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned on as a bulb check. If the warning lamp turns on during vehicle operation, a vehicl...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 GEO Metro AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 GEO Metro LSI 1.0 L3 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at intake manifold using hose clamp pliers.
  • Remove heater inlet hose from intake manifold.
  • Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
  • Remove hose from vehicle.
  • Reverse procedure to instal...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 GEO Metro AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1992 GEO Metro XFI 1.0 L3 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 1992 GEO Metro AUTOMOBILES

Component location diagrams for most 1992 GEO Metro cars and light trucks sold in the U.S. from 1990+.

Upper Cowl Components Diagram for 1992 GEO Metro XFI 1.0 L3 GASUpper Cowl Components Diagram for 1992 GEO Metro XFI 1.0 L3 GAS

Components on diagram:
  • Connector C-207
  • Connector C-8
  • Connector C-213
  • Connector C-1
  • Connector C-9
  • Manual Transaxle Components Diagram for 1992 GEO Metro  1.0 L3 GASManual Transaxle Components Diagram for 1992 GEO Metro 1.0 L3 GAS

    Components on diagram:
  • Connector C-103
  • Ground G-103
  • Ground G-100
  • CLICK HERE TO GET FULL ACCESS TO 1992 GEO Metro PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1992 GEO Metro AUTOMOBILES

    OEM drawn wiring diagrams for most 1992 GEO Metro cars and light trucks sold in the U.S.

    1992 GEO Metro  1.0 L3 GAS Wiring Diagram1992 GEO Metro 1.0 L3 GAS Wiring Diagram

    Components on diagram:
  • A/C (Condenser Fan) Relay
  • Ignition Switch
  • Clutch Start Switch
  • A/C Condenser Fan Motor
  • A/C Compressor Clutch
  • 1992 GEO Metro XFI 1.0 L3 GAS Wiring Diagram1992 GEO Metro XFI 1.0 L3 GAS Wiring Diagram

    Components on diagram:
  • Combination Switch
  • Dome Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1992 GEO Metro WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1992 GEO Metro AUTOMOBILES

    OEM TSB listings for most 1992 GEO Metro cars and light trucks sold in the U.S. from 1985+.

    Document: INFORMATION ON USE OF DIAGNOSTIC WORKSHEET - REVISED
    Vehicle: 1992 GEO Metro LSI 1.0 L3 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: INFORMATION ON PROPER TIRE PRESSURE - REVISED
    Vehicle: 1992 GEO Metro LSI 1.0 L3 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 1992 GEO Metro TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1992 GEO Metro AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 GEO Metro cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1992 GEO Metro SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1994 GEO Metro Corner Light, Passenger Side1994 GEO Metro Corner Light, Passenger Side.

    Source: Auto Body Parts Store

    $16.94

    Click here to view more details about 1994 GEO Metro Radiator Fan1994 GEO Metro Radiator Fan, 5 blades; Single type; Includes motor and shroud; A high quality, OE replacement radiator fan shroud assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $61.62

    Click here to view more details1994 GEO Metro 12" x 4" Steel Wheel, Steel Wheel; 12 X 4; 8 Holes; 4 Lug; 4.5 Inch BP; Ident 30004009; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details1997 GEO Metro L3, 1 L, 993 CC, 61 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,343.00

    Click here to view more details1995 Geo Metro Used Alternator, 1.0, MANUAL, FWD, Very Good.

    Source: Used Auto Parts Store

    $75.00

    Click here to view more details1996 Geo Metro Used Speedometer, Canada, (cluster), Without tach; 2 Dr, Without ABS, Very Good.

    Source: Used Auto Parts Store

    $78.00
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