1992 Ford F-250 Pickup A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 Ford F-250 Pickup

  • 1992 Ford F-250 Pickup 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1992 Ford F-250 Pickup 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1992 Ford F-250 Pickup 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H
  • 1992 Ford F-250 Pickup 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:M
  • 1992 Ford F-250 Pickup 7.5 V8 GAS, CID:460, Fuel Injection, Aspiration:460, Engine VIN:, Desg:G
  • 1992 Ford F-250 Pickup Super CAB 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1992 Ford F-250 Pickup Super CAB 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H
  • 1992 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:M
  • 1992 Ford F-250 Pickup Super CAB 7.5 V8 GAS, CID:460, Fuel Injection, Aspiration:460, Engine VIN:, Desg:G

A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F-250 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F-250 Pickup cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 1992 Ford F-250 Pickup Super CAB 7.5 V8 GAS

Passenger Cars

Prior to disconnecting battery, record preset radio frequencies.

After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

Aspire
  • Disconnect battery ground cable and isolate.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove four driver's side air bag module mounting bolts.
  • Disconnect driver's side air bag module...

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F-250 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F-250 Pickup cars and light trucks from 1990+

General Service Domestic Vehicles -> 1992-93 -> Precautions -> Cleanliness -> General Service -> R-12 Systems -> R-134a Systems -> Safety
Vehicle: 1992 Ford F-250 Pickup Super CAB 5.8 V8 GAS

Safety

R-12 Systems

The Freon refrigerant used in car air conditioners is also known as R-12. It is colorless and odorless both as a gas and a liquid. Since it boils (vaporizes) at -21.7°F, it will usually be in a vapor state when being handled in a repair shop. But if a portion of the liquid coolant should come in contact with the hands or face, note that its temperature momentarily will be at least 22° below zero.

Protective goggles should be worn when opening any refrigerant lines. If liquid coolant does touch the eyes, bathe the eyes quickly in cold water. ...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford F-250 Pickup A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F-250 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F-250 Pickup cars and light trucks from 1990+

Compressor Service -> FRONT & REAR HEAD GASKET, REED VALVE, VALVE PLATE & FRONT SHAFT SEAL, REPLACE -> 10P13, 10P15, 10P15A, 10P15C & 10P15F -> Installation -> Removal
Vehicle: 1992 Ford F-250 Pickup 5.0 V8 GAS

10P13, 10P15, 10P15A, 10P15C & 10P15F

The refrigerant system must be discharged and the compressor removed from the vehicle before performing this procedure.

Removal
  • Drain oil from compressor through manifold openings.
  • Clamp compressor in suitable vise, then remove clutch assembly.
  • Remove snap ring and clutch field coil using suitable tools.
  • Remove felt and retainer from front of compressor.
  • Remove shaft key using Shaft Key Remover tool No. T81P-19623-NH, or equivale...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford F-250 Pickup A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F-250 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F-250 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> ELECTRIC ACTUATORS, REPLACE -> Outside/Recirculation Air Door Actuator -> Panel/Floor/Defrost Door Actuator -> Temperature Blend/Panel Bypass Door Actuator -> VILLAGER
Vehicle: 1992 Ford F-250 Pickup 5.8 V8 GAS

VILLAGER

Outside/Recirculation Air Door Actuator
  • Remove glove compartment and illumination lamp.
  • Remove right knee reinforcement plates and inner and outer ducts.
  • Remove PCM and Transaxle Control module and position aside.
  • Remove four actuator attaching bolts, then disconnect actuator electrical connector.
  • Remove actuator attaching screws and the actuator.
  • Reverse procedure to install.
Panel/Floor/Defrost Door Actuator
  • Remove three actuator attaching bolts.
  • Disconnect electri...

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A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F-250 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F-250 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> COMPRESSOR, REPLACE -> 4.9L/6-300 Engine -> AEROSTAR, EXPLORER & RANGER -> ECONOLINE, F SERIES & BRONCO -> V8 Diesel Engines -> V8 Gasoline Engines -> VILLAGER
Vehicle: 1992 Ford F-250 Pickup Super CAB 5.8 V8 GAS

ECONOLINE, F SERIES & BRONCO

4.9L/6-300 Engine
  • Disconnect battery ground cable.
  • Discharge refrigerant from system.
  • Disconnect wire connector from clutch field coil connector.
  • Remove retaining bolts from compressor manifolds, then remove refrigerant lines. Plug lines and compressor ports to prevent dirt and moisture contamination.
  • Remove hex head screw attaching compressor adjusting arm to mounting bracket.
  • Remove four front and rear braces to mounting bracket support attaching screws. Then remove compressor, with front an...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford F-250 Pickup A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford F-250 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1992 Ford F-250 Pickup cars and light trucks from 1990+

Compressor Service -> SHAFT SEAL, FRONT HEAD GASKET, INLET REED & VALVE PLATE, REPLACE -> FS-6 & 6P148 -> Installation -> Removal
Vehicle: 1992 Ford F-250 Pickup 7.5 V8 GAS

FS-6 & 6P148

Removal
  • Remove clutch assembly.
  • Drain oil from compressor through manifold openings.
  • Install Support and Clamp Assembly tool No. T81P-19623-D, or equivalent on compressor to retain cylinder assembly and rear head in position, Fig. . Clamp tool in a suitable vise.
  • Remove key from compressor shaft using Shaft Key Remover tool No. T81P-19623-NH, or equivalent, Fig. .
  • Remove six through bolts from compressor, then remove front head. Valve plate assembly, inlet reed, shaft se...

CLICK HERE TO GET FULL ACCESS TO 1992 Ford F-250 Pickup A/C & HEATER SERVICE PROCEDURES

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