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1992 Ford Aerostar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Ford Aerostar car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Aerostar automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford Aerostar AUTOMOBILES
Compressor Service -> FRONT & REAR HEAD GASKET, REED VALVE, VALVE PLATE & FRONT SHAFT SEAL, REPLACE -> 10P13, 10P15, 10P15A, 10P15C & 10P15F -> Installation -> Removal
Vehicle: 1992 Ford Aerostar 4.0 V6 GAS
10P13, 10P15, 10P15A, 10P15C & 10P15F
The refrigerant system must be discharged and the compressor removed from the vehicle before performing this procedure.
Removal
- Drain oil from compressor through manifold openings.
- Clamp compressor in suitable vise, then remove clutch assembly.
- Remove snap ring and clutch field coil using suitable tools.
- Remove felt and retainer from front of compressor.
- Remove shaft key using Shaft Key Remover tool No. T81P-19623-NH, or equivale...
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BRAKE SERVICE PROCEDURES FOR 1992 Ford Aerostar AUTOMOBILES
Power Brake Units -> Bendix Hydro-Boost Brake Booster -> Diagnosis & Testing -> 1992 -> Hydro-Boost Leak Test -> Performance Check -> Reserve Retention Check
Vehicle: 1992 Ford Aerostar 3.0 V6 GAS
Normal Hydro-Boost units will produce certain noises that current technology cannot correct. These noises occur when brake pedal is manipulated in a manner not associated with everyday braking habits. Normal operating noise can be a hissing, clunk, click or a chatter.
If above normal pedal efforts are applied, the Hydro-Boost unit will emit hissing noises. These noises will be particularly noticeable with the vehicle motionless and will increase in intensity as pedal efforts increase and system operating temperatures increase. Loud hissing noises at or below normal pedal effo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Ford Aerostar AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1985-93 Aerostar -> Normal Service -> Severe Service
Vehicle: 1992 Ford Aerostar 3.0 V6 GAS
Normal Service
Service as ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Ford Aerostar AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1992 Ford Aerostar 3.0 V6 GAS
Remove
- Remove front wheel cover/hub cover from wheel and tire and loosen lug nuts.
- Raise vehicle on a frame contact hoist.
- Remove wheel and tire, and hub retainer nut and washer. Discard hub retainer nut. It is a torque prevailing design and cannot be reused.
- Mark differential shaft flange in relation to halfshaft so they may be installed in their original position.
- Remove four bolts and disconnect halfshaft inboard joint from differential axle shaft flanges. Only four of the six bolts hold CV halfshaft to axle shaft. The other two bolts retain the spacer.
- Support end of shaft ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Ford Aerostar AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Ford Aerostar 4.0 V6 GAS
- Disconnect battery ground.
- Remove snow and ice shield.
- Remove air intake shield.
- Disconnect wire harness attachments to alternator assembly.
- Remove wiring connector brackets.
- Loosen drive belt ten...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Ford Aerostar AUTOMOBILES
Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
Vehicle: 1992 Ford Aerostar 3.0 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Ford Aerostar AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Ford Aerostar 3.0 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to insta...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Ford Aerostar AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Ford Aerostar 3.0 V6 GAS
- Loosen adjustment and pivot bolts.
- On models equipped with automatic tensioners,lift tensioner by rotating it counterclockwise.
- On all models, remove old belts.
- Install new belts, ensure proper belt groove contact.
- On models less automatic tensioners, adjust belt tension as follows:
- Install a suitable belt tension gauge tool, ...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Ford Aerostar AUTOMOBILES
Component location diagrams for most 1992 Ford Aerostar cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 1992 Ford Aerostar 3.0 V6 GASComponents on diagram: |
 Body Components Diagram for 1992 Ford Aerostar 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 Ford Aerostar AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Ford Aerostar cars and light trucks sold in the U.S.
 1992 Ford Aerostar 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1992 Ford Aerostar 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Ford Aerostar AUTOMOBILES
OEM TSB listings for most 1992 Ford Aerostar cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1992 Ford Aerostar 3.0 V6 GAS Auto Systems: |
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Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1992 Ford Aerostar 3.0 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Ford Aerostar AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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