1992 Dodge B150 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 Dodge B150 VAN

  • 1992 Dodge B150 VAN 3.9 V6 GAS, CID:239, Fuel Injection, Aspiration:239, Engine VIN:, Desg:X
  • 1992 Dodge B150 VAN 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y
  • 1992 Dodge B150 VAN Sportsman 3.9 V6 GAS, CID:239, Fuel Injection, Aspiration:239, Engine VIN:, Desg:X
  • 1992 Dodge B150 VAN Sportsman 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y

BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Disc Brakes -> B 150/250/350, Ramcharger w/2WD, 1992 Ramcharger w/4WD, 1992-93 D 150/250/350 w/Gasoline Engine & 1992 W 150 -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1992 Dodge B150 VAN 3.9 V6 GAS

Excessive Pedal Travel

  • Worn brake lining.
  • Pad knock back after cornering or rough road travel.
  • Piston or pad assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seiz...

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BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Dakota, Full Size Pickups & Vans & Ramcharger -> Description -> Four Wheel Anti-Lock Brake System -> Rear Wheel Anti-Lock (RWAL) Brake System
Vehicle: 1992 Dodge B150 VAN Sportsman 5.2 V8 GAS

Rear Wheel Anti-Lock (RWAL) Brake System

The rear-wheel Anti-Lock Brake System (ABS) is standard equipment on all models. This system prevents rear wheel lock-up by monitoring wheel speed and altering pressure to the rear wheels. Rear brake fluid application is controlled according to wheel speed, degree of wheel slip and rate of deceleration. The main components of the system are an electronic brake control module, a hydraulic pressure control valve, a speed sensor and a sensor exciter ring, Fig. . A standard master cylinder and power booster are used.

Four Wheel Ant...

CLICK HERE TO GET FULL ACCESS TO 1992 Dodge B150 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Dakota, Full Size Pickups & Vans & Ramcharger -> Troubleshooting -> Four Wheel Anti-Lock Brake System -> Rear Wheel Anti-Lock (RWAL) Brake System
Vehicle: 1992 Dodge B150 VAN Sportsman 5.2 V8 GAS

Rear Wheel Anti-Lock (RWAL) Brake System

Refer to "Wiring Diagrams" in "Vehicle Systems" to aid diagnosis

RWAL system malfunctions are indicated by a warning lamp on the instrument cluster. If such a malfunction occurs, proceed as follows:

  • Inspect brake fluid level and correct as necessary.
  • Visually inspect ABS hydraulic and electrical connections and correct as necessary.
  • If hydraulic system leaks or weak or corroded electrical connections are not evident, road test vehicle to inspect vehicle for driveability conditions such as low or spongy pedal, brake pulling or grabbing.
  • Ensure parki...

CLICK HERE TO GET FULL ACCESS TO 1992 Dodge B150 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Disc Brakes -> B 150/250/350, Ramcharger w/2WD, 1992 Ramcharger w/4WD, 1992-93 D 150/250/350 w/Gasoline Engine & 1992 W 150 -> Rotor Replacement
Vehicle: 1992 Dodge B150 VAN 3.9 V6 GAS

  • Raise and support vehicle, then remove wheel.
  • Remove caliper as outlined under "Caliper Service." It is not necessary to disconnect brake line from caliper, but caliper must be supported at all times to prevent brake line damage.
  • Remove grease cap, cotter pin, nut lock, hub nut, thrust washer and outer wheel bearing, then lift rotor off spindle.
  • Reverse procedure to install, noting the following...

CLICK HERE TO GET FULL ACCESS TO 1992 Dodge B150 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Brake Warning Switch -> Chrysler -> Combination Valve -> Diagonally Split Systems -> Front & Rear Split Systems -> Hold-Off Valve -> Hydraulic Control Valves -> Jeep -> Master Cylinder -> Proportioning Valve
Vehicle: 1992 Dodge B150 VAN 3.9 V6 GAS

Master Cylinder

Front & Rear Split Systems

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the two master cylinders is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems.

If a failure of the rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cylinder ...

CLICK HERE TO GET FULL ACCESS TO 1992 Dodge B150 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Dodge B150 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Dodge B150 VAN cars and light trucks from 1990+.

Drum Brakes -> Chrysler -> Brake Service -> 1992-93 Full Size Pickup & 1992-95 Caravan, Town & Country & Voyager -> 1994-96 Full Size Pickup -> 1996 Caravan, Town & Country & Voyager -> Brake Shoe, Replace -> Inspection -> Installation -> Models w/ 9, 10, 11 & 13 Inch Drums -> Models w/12 Inch Drum Brake -> Ram 50 -> Removal
Vehicle: 1992 Dodge B150 VAN 5.2 V8 GAS

Brake Shoe, Replace

Prior to removing brake shoes it is recommended that a suitable clip or restraining device be applied to the wheel cylinders to prevent wheel cylinder pistons from being pushed out of their bores.

Do not intermix automatic adjuster components from side to side.

Models w/ 9, 10, 11 & 13 Inch Drums
1992-93 Full Size Pickup & 1992-95 Caravan, Town & Country & Voyager
Removal
  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Remove brake drum, noting the following:
    • If brake lining is dragging on brake drum, lift auto adjuster lever off star wheel, the...

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