1992 Chevrolet K2500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1992 Chevrolet K2500 Pickup

  • 1992 Chevrolet K2500 Pickup 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1992 Chevrolet K2500 Pickup 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:C
  • 1992 Chevrolet K2500 Pickup 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1992 Chevrolet K2500 Pickup 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1992 Chevrolet K2500 Pickup 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1992 Chevrolet K2500 Pickup 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1992 Chevrolet K2500 Pickup 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1992 Chevrolet K2500 Pickup 7.4 V8 GAS

2WD Models

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove caliper as outlined under "Caliper Service."
  • Remove grease cap from hub/rotor.
  • Remove cotter pin, nut and washer.
  • Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
  • Reverse procedure to install, noting the following:
    • Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
    • Torque nut to 12 ft. lbs. while turning wheel assembly forward by hand, back...

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BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Description -> Except S & T Series w/VCM & VCM-A -> S & T Series w/VCM & VCM-A
Vehicle: 1992 Chevrolet K2500 Pickup 5.0 V8 GAS

Except S & T Series w/VCM & VCM-A

This braking system, Figs. through , is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electro-Hydraulic Control Unit (EHCU) module or a Brake Pressure Modulator Valve (BPMV). The EHCU/BPMV module has two types of valves: isolation valves, which maintain separate pressure for each front wheel and combine pressure for the rear wheels, and dump valves, which "dump" pressure to each front wheel separately and rear wheels comb...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Boosters -> Power Brake Unit Service -> Accumulator Service -> Assemble -> Bleeding Booster -> Cleaning & Inspection -> Disassemble
Vehicle: 1992 Chevrolet K2500 Pickup 4.3 V6 GAS

Disassemble

  • Place accumulator compressor tool No. J-26889 or equivalent, around end of accumulator.
  • Install nut onto stud as shown in Fig. , then depress the accumulator with a C-clamp.
  • Remove retainer by using a punch.
  • Release C-clamp and remove accumulator compressor tool.
  • Remove accumulator, O-ring, retainer, plug and spring, Fig. .
  • Remove retainer, output pushrod, baffle, piston return spring and retainer.
  • Using a suitable saw, cut off eyelet of pedal rod, then remove the boot.
  • Remove nut, bracket and bolts, then separate cover from housing.
  • Remove piston assembly and seals...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Power Brake Units -> Delco-Moraine Brake Boosters -> POWER BRAKE UNIT REPLACEMENT -> Astro & Safari -> C & K Series -> Full Size Except C & K Series -> Lumina APV, Silhouette & Trans Sport -> S/T Series & Bravada
Vehicle: 1992 Chevrolet K2500 Pickup 5.7 V8 GAS

Astro & Safari

  • Disconnect master cylinder from power brake unit.
  • Disconnect power brake unit pushrod from brake pedal.
  • Remove power brake unit retaining nuts and the power brake unit.
  • Reverse procedure to install.

Full Size Except C & K Series

  • Remove master cylinder attaching nuts and position master cylinder aside. Do not disconnect brake lines from cylinder.
  • Disconnect power brake unit pushrod from brake pedal.
  • Remove attaching nuts, then the power brake unit.
  • Reverse procedure to install.

S/T Series & Bravada

  • Disconnect master cylinder assembly and vacuum hose from power br...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Description
Vehicle: 1992 Chevrolet K2500 Pickup 7.4 V8 GAS

The caliper assembly slides on its mounting surfaces, Figs. through . Upon brake application, hydraulic pressure against the piston forces the inboard pad against the in...

CLICK HERE TO GET FULL ACCESS TO 1992 Chevrolet K2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet K2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Chevrolet K2500 Pickup cars and light trucks from 1990+.

Drum Brakes -> General System Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1992 Chevrolet K2500 Pickup 5.7 V8 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe, oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out-of-roundness and heat spotting. If drums are cracked or heat spotted, they must be ...

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