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1991 Toyota Tercel CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Air Bag System Precautions -> Toyota -> Disarming
Vehicle: 1991 Toyota Tercel 1.5 L4 GAS
The Supplemental Restraint System (SRS) incorporates a back up energy source that can maintain sufficient voltage to cause a deployment for up to 90 seconds after the ignition switch is turned off and the battery is disconnected.
When the battery is disconnected all vehicle memory is lost, make notes of radio station settings. Never use a back-up power source from outside the vehicle.
- Note radio station settings before disconnecting battery, as all vehicle memory will be lost.
- Place ...
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BRAKE SERVICE PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
TOYOTA, POWER BRAKE UNITS -> BRAKE BOOSTER OVERHAUL
Vehicle: 1991 Toyota Tercel DLX 1.5 L4 GAS
The brake booster on these models ca...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 1991 Toyota Tercel 1.5 L4 GAS
Normal Service
Service as r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Toyota Tercel LE 1.5 L4 GAS
- Raise and support vehicle.
- Remove front wheel.
- On models with manual transaxle, remove Left-Hand (LH) engine under cover.
- On all models, drain transaxle oil (M/T) or ATF (A/T).
- On models with ABS, remove bolt and ABS speed sensor.
- Remove cotter pin and lock cap.
- While applying brakes, remove drive shaft lock nut.
- Remove tie rod end cotter pin and nut.
- Using Special Service Tool (SST) 09628-62011 or equivalent, disconnect tie rod end from steering knuckle.
- Remove two nuts and bolt and disconnect lower ball joint from lower suspension arm.
- Disconnect drive shaft from axle hub. Be car...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Starter, Replace
Vehicle: 1991 Toyota Tercel DLX 1.5 L4 GAS
- Disconnect battery ground cable from negative terminal of battery.
- Disconnect connector and wire from starter.
- Remove two starter m...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Toyota -> Anti-Lock Brake System (ABS)/Vehicle Stability Control (VSC) System Warning Lamp -> 1990-98 Tercel
Vehicle: 1991 Toyota Tercel S 1.5 L4 GAS
The anti-lock warning lamp is used to warn of a system fault. The lamp will be lit during engine start-up, but should go out when the self-diagnostic system verifies proper anti-lock operation. If the lamp remains lit, a fault in the anti-lock brake system is indicated. After system diagnosis and repair are complete, the lamp can be reset using the following procedures:
- Place ignition swit...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1991 Toyota Tercel S 1.5 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Toyota Tercel AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Toyota Tercel 1.5 L4 GAS
- Raise and support vehicle.
- Remove four bolts, then remove under cover.
- Install a suitable tool on hexagonal bolt on drive belt tensioner and t...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Toyota Tercel AUTOMOBILES
Component location diagrams for most 1991 Toyota Tercel cars and light trucks sold in the U.S. from 1990+.
Body Harness To Harness Connector & Ground Point Locations Diagram for 1991 Toyota Tercel DLX 1.5 L4 GAS Components on diagram: |
I/P Harness To Harness Connector & Ground Point Locations Diagram for 1991 Toyota Tercel LE 1.5 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Toyota Tercel AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Toyota Tercel cars and light trucks sold in the U.S.
1991 Toyota Tercel LE 1.5 L4 GAS Wiring Diagram Components on diagram: |
1991 Toyota Tercel S 1.5 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Toyota Tercel AUTOMOBILES
OEM TSB listings for most 1991 Toyota Tercel cars and light trucks sold in the U.S. from 1985+.
Document: SEAT BELT TONGUE PLATE STOPPER REPLACEMENT - REVISED Vehicle: 1991 Toyota Tercel 1.5 L4 GAS Auto Systems: |
Document: REPLACEMENT CERTIFICATION LABELS - REVISED Vehicle: 1991 Toyota Tercel 1.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Toyota Tercel AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Toyota Tercel cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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