1991 Mazda Miata Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

HYDRAULIC BRAKES -> COMPONENT SERVICE -> All Models Except Navajo -> MASTER CYLINDER OVERHAUL -> Navajo -> WHEEL CYLINDER OVERHAUL
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

MASTER CYLINDER OVERHAUL

All Models Except Navajo
  • Remove brake fluid from reservoir after removal of master cylinder.
  • Refer to Figs. and for master cylinder disassembly.
  • Visually inspect all parts and repair or replace any faulty parts.
  • Reverse procedure to install.
Navajo
  • Clean outside of master cylinder and drain fluid after removal.
  • Remove snap ring by depressing rear piston, Fig.
  • Remove primary piston from master cylinder, then remove secondary piston by directing compr...

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BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

HYDRAULIC BRAKES -> DIAGNOSIS & TESTING -> PROPORTIONING VALVE
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

PROPORTIONING VALVE

Connect pressure tester as shown in the appropriate figure for the particular vehicle b...

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BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

HYDRAULIC BRAKES -> COMPONENT REPLACEMENT -> MASTER CYLINDER
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

MASTER CYLINDER

  • Disconnect brake fluid level sensor.
  • Using Line Wrench tool No. 490259770 A/B, or equivalent, disconnect and cap brake fluid lines from master cylinder.
  • Remove proportioning bypass valve attaching bolts and valve, if equipped.
  • Remove bracket, if equipped, then the master cylinde...

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BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

HYDRAULIC BRAKES -> DESCRIPTION
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressure i...

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BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

Anti-Lock Brakes -> TROUBLESHOOTING -> 1990-91 MX-6 & 626 -> 1992 MX-6 & 626 -> MPV, B2200 & B2600i -> MX-3 -> NAVAJO
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

1990-91 MX-6 & 626

Refer to Fig. , for troubleshooting flow chart.

1992 MX-6 & 626

Refer to Fig. for troubleshooting flow chart.

MPV, B2200 & ...

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BRAKE SERVICE PROCEDURES FOR 1991 Mazda Miata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mazda Miata cars and light trucks from 1990+.

POWER BRAKE UNITS -> TROUBLESHOOTING -> CHECK VALVE -> FUNCTION CHECK -> LOAD TEST
Vehicle: 1991 Mazda Miata 1.6 L4 GAS

FUNCTION CHECK

  • Stop engine and depress brake pedal a few times to relieve vacuum.
  • With pedal depressed, start engine. After starting engine, pedal should move down slightly. If so, unit is functioning.
  • After engine has run two minutes, turn it off. Depress pedal with normal force.
  • If the first pedal stroke is long and gets shorter with subsequent strokes, the unit is operating. If a problem is found, inspect check valve, vacuum hose and installation. Repair if necessary and check again.
  • Start engine and depress pedal with usual force.
  • Stop engine with pedal still depressed. Hold pedal...

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