1991 Hyundai Sonata Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1991 Hyundai Sonata

  • 1991 Hyundai Sonata 2.4 L4 GAS, CC:2351, Fuel Injection, Engine VIN:, Desg:S
  • 1991 Hyundai Sonata 3.0 V6 GAS, CC:2972, Fuel Injection, Engine VIN:, Desg:T
  • 1991 Hyundai Sonata GL 2.4 L4 GAS, CC:2351, Fuel Injection, Engine VIN:, Desg:S
  • 1991 Hyundai Sonata GL 3.0 V6 GAS, CC:2972, Fuel Injection, Engine VIN:, Desg:T
  • 1991 Hyundai Sonata GLS 2.4 L4 GAS, CC:2351, Fuel Injection, Engine VIN:, Desg:S
  • 1991 Hyundai Sonata GLS 3.0 V6 GAS, CC:2972, Fuel Injection, Engine VIN:, Desg:T

BRAKE SERVICE PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Hyundai Sonata cars and light trucks from 1990+.

HYUNDAI -> Disc Brakes -> CALIPER SERVICE -> Assembly -> Disassembly -> ELANTRA & SONATA -> EXCEL & SCOUPE -> FRONT -> Installation -> REAR -> Removal
Vehicle: 1991 Hyundai Sonata GLS 2.4 L4 GAS

EXCEL & SCOUPE

Removal
  • Remove brake pads as described previously.
  • Disconnect and cap brake line(s).
  • Remove caliper attaching bolts and caliper assembly from steering knuckle.
Disassembly
  • Remove sleeve, sleeve boot and pin boots, Fig. .
  • Protect fingers with shop towel, then blow piston from caliper bore with compressed air.
  • Remove piston boot, then pry piston seal from caliper bore using a suitable screwdriver.
Assembly
  • Clean all components with suitable cleaner.
  • Inspect caliper bore, piston and carrier for damage or excessive wear.
  • Apply rubber grease to new piston seal, then install piston...

CLICK HERE TO GET FULL ACCESS TO 1991 Hyundai Sonata BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Hyundai Sonata cars and light trucks from 1990+.

HYUNDAI, HYDRAULIC BRAKE SYSTEM -> BLEEDING BRAKES
Vehicle: 1991 Hyundai Sonata GLS 3.0 V6 GAS

  • Fill master cylinder reservoir with brake fluid.
  • Using a suitable length and diameter of vinyl hose, insert end of hose into a container full of brake fluid.
  • Secure other end of hose to wheel cylinder bleeder plug farthest from master cylinder.
  • An assistant should depress brake ped...

CLICK HERE TO GET FULL ACCESS TO 1991 Hyundai Sonata BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Hyundai Sonata cars and light trucks from 1990+.

HYUNDAI, HYDRAULIC BRAKE SYSTEM -> BRAKE BOOSTER PUSH ROD CLEARANCE -> SCOUPE -> SONATA LESS BENDIX SYSTEM
Vehicle: 1991 Hyundai Sonata 3.0 V6 GAS

SONATA LESS BENDIX SYSTEM

  • Measure dimensions A as shown in Fig. .
  • Brake booster push rod clearance, dimension A, should be 1.470-1.482 inch at 191/2 inches Hg of vacuum. If not withi...

CLICK HERE TO GET FULL ACCESS TO 1991 Hyundai Sonata BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Hyundai Sonata cars and light trucks from 1990+.

HYUNDAI, HYDRAULIC BRAKE SYSTEM -> MASTER CYLINDER REPLACEMENT -> EXCEPT SCOUPE & SONATA w/BENDIX SYSTEM -> SCOUPE & SONATA w/BENDIX SYSTEM
Vehicle: 1991 Hyundai Sonata GLS 3.0 V6 GAS

EXCEPT SCOUPE & SONATA w/BENDIX SYSTEM

  • Disconnect electrical connector from fluid level switch, if equipped, Figs. through .
  • Disconnect brake lines from master cylinder and plug open ports.
  • Remove master cylinder mounting nuts, disconnect proportioning valve mounting bracket, if equipped, then remove master cylinder from vehicle.
  • Reverse procedure to install, noting the following:
    • Tighten master cylinder mounting nuts and brake lines to specifications.
    • On 1989 Excel and Sonat...

CLICK HERE TO GET FULL ACCESS TO 1991 Hyundai Sonata BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Hyundai Sonata cars and light trucks from 1990+.

HYUNDAI -> Disc Brakes -> BRAKE PADS, Replace -> ELANTRA & SONATA -> EXCEL & SCOUPE -> Front -> Rear
Vehicle: 1991 Hyundai Sonata 3.0 V6 GAS

EXCEL & SCOUPE

  • Raise and support vehicle, then remove wheel/tire assembly.
  • Remove lower bolt and caliper assembly, Fig. . Position assembly aside using suitable wire.
  • Remove brake pads and shim.
  • Bottom piston in caliper using suitable tool.
  • Install new brake pads and attach shim to the outer pad. Tighten lower bolt to specifications.

ELANTRA & SONATA

Front
  • Raise and support vehicle, then remove wheel/tire assembly.
  • Remove two attaching bolts from torque plate, Fig. .
  • Remove brake cylinder, then position aside using suitable wire.
  • Remove brake pads.
  • Install pads clips, then the pads onto...

CLICK HERE TO GET FULL ACCESS TO 1991 Hyundai Sonata BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Hyundai Sonata AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Hyundai Sonata cars and light trucks from 1990+.

HYUNDAI -> Disc Brakes -> BRAKE PADS, Replace -> ELANTRA & SONATA -> EXCEL & SCOUPE -> Front -> Rear
Vehicle: 1991 Hyundai Sonata GL 3.0 V6 GAS

EXCEL & SCOUPE

  • Raise and support vehicle, then remove wheel/tire assembly.
  • Remove lower bolt and caliper assembly, Fig. . Position assembly aside using suitable wire.
  • Remove brake pads and shim.
  • Bottom piston in caliper using suitable tool.
  • Install new brake pads and attach shim to the outer pad. Tighten lower bolt to specifications.

ELANTRA & SONATA

Front
  • Raise and support vehicle, then remove wheel/tire assembly.
  • Remove two attaching bolts from torque plate, Fig. .
  • Remove brake cylinder, then position aside using suitable wire.
  • Remove brake pads.
  • Install pads clips, then the pads onto...

CLICK HERE TO GET FULL ACCESS TO 1991 Hyundai Sonata BRAKE SERVICE PROCEDURES

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