1991 GMC R2500 Suburban Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 GMC R2500 Suburban car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1991 GMC R2500 Suburban automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 1991 GMC R2500 Suburban

  • 1991 GMC R2500 Suburban 6.2 V8 DIESEL, CID:379, Fuel Injection, Aspiration:379, Engine VIN:, Desg:J
  • 1991 GMC R2500 Suburban 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1991 GMC R2500 Suburban 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

BRAKE SERVICE PROCEDURES FOR 1991 GMC R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC R2500 Suburban cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Four Wheel Anti-Lock Brake System -> DESCRIPTION
Vehicle: 1991 GMC R2500 Suburban 7.4 V8 GAS

This braking system Fig. is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electronic Hydraulic Control Unit (EHCU) module. This control module has two types of valves. Isolation valves which maintain pressure to each front wheel separately and rear wheels combined. Dump valves which dump pressure to each front wheel separately and rear wheels combined. These valves are controlled by a microcomputer which is part of the EHCU module. During a severe brak...

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BRAKE SERVICE PROCEDURES FOR 1991 GMC R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC R2500 Suburban cars and light trucks from 1990+.

DRUM BRAKES, GENERAL MOTORS -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1991 GMC R2500 Suburban 7.4 V8 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent e...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC R2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC R2500 Suburban cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Bendix Brake Boosters -> HYDRO-BOOST II -> BLEEDING BOOSTER -> CLEANING & INSPECTION -> DESCRIPTION -> DISASSEMBLE & ASSEMBLE
Vehicle: 1991 GMC R2500 Suburban 5.7 V8 GAS

DESCRIPTION

Hydro-Boost II is an hydraulically operated power brake booster. The hydraulic brake booster consists of an open center spool valve and an hydraulic cylinder combined into a single housing. The power steering pump provides the hydraulic fluid pressure to operate both the power brake booster and the power steering gear.

A dual master cylinder is bolted to the brake booster and is operated by a pushrod projecting from the booster cylinder bore.

The Hydro-Boost II also has an accumulator system which stores sufficient fluid under pressure to provide one power assisted brake...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC R2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC R2500 Suburban cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> General Service -> CHECKING COMPLAINTS
Vehicle: 1991 GMC R2500 Suburban 5.7 V8 GAS

Diagnose power brakes systems as if two separate systems exist. Check for faults in the regular brake system first. If no problem exists in the regular brake system, diagnosis the power brake circuit is necessary. For a quick check of proper power unit operation, press the brake pedal firmly and then start the engine. The pedal should fall away slightly and less pressure should be needed to maintain the pedal in any position. On vacuum suspended power units, air will rush into the air intake when the brakes are applied.

To perform another check, remove the stop light switch, ...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC R2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC R2500 Suburban cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> IN-VEHICLE SERVICE -> BOOSTER PISTON ROD ADJUSTMENT
Vehicle: 1991 GMC R2500 Suburban 6.2 V8 DIESEL

BOOSTER PISTON ROD ADJUSTMENT

  • Pump brake pedal several times, then remove master cylinder from brake booster.
  • With gasket installed on master cylinder, install booster piston rod gauge tool No. J34873-A or equivalent on master...

CLICK HERE TO GET FULL ACCESS TO 1991 GMC R2500 Suburban BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 GMC R2500 Suburban AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 GMC R2500 Suburban cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> Delco-Moraine Brake Boosters -> TANDEM DIAPHRAGM TYPE -> Assemble -> BOOSTER SERVICE -> DESCRIPTION -> Disassemble
Vehicle: 1991 GMC R2500 Suburban 7.4 V8 GAS

DESCRIPTION

These units, Figs. and , have a vacuum power chamber that consists of a front and rear shell, a housing divider, front and rear diaphragm and plate assemblies, an hydraulic pushrod and a diaphragm return spring.

The unit operates in much the same manner as the Single Diaphragm unit described above. The diaphragm and plate assemblies use the pressure differential created by engine intake manifold vacuum and atmospheric pressure to assist the hydraulic pushrod.

BOOSTER SERVICE

Disassemble
  • Remove boot, silencer, vacuum check valve, grommet and front housing seal Fig. ...

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