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1991 Daihatsu Rocky CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Daihatsu REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Daihatsu Rocky AUTOMOBILES
Daihatsu -> Component Replacement & Adjustment -> INSTRUMENT PANEL, REPLACE -> CHARADE -> ROCKY
Vehicle: 1991 Daihatsu Rocky SX 1.6 L4 GAS
CHARADE
- Disconnect battery ground cable.
- On models with manual seat belts, remove lower finish panel.
- On all models, remove instrument cluster finish panel subassembly attaching bolts, then subassembly. Disconnect electrical couplers attached to subassembly.
- Remove combination meter attaching screws, then combination meter. Disconnect speedometer cable and electrical connectors attached to combination meter.
- On models with automatic or motorized seat belts, remove drivers knee bolster as follows:
- Remove switch base, the...
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BRAKE SERVICE PROCEDURES FOR 1991 Daihatsu Rocky AUTOMOBILES
DAIHATSU, POWER BRAKE UNITS -> REPLACEMENT
Vehicle: 1991 Daihatsu Rocky SX 1.6 L4 GAS
- Remove master cylinder. Refer to "Master Cylinder, Replace" in "Hydraulic Brake System".
- Disconnect vacuum hose.
- On Charade models, remove high tension wire and clutch cable if necessary.
- On all models, from in...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Daihatsu Rocky AUTOMOBILES
Diahatsu -> Fuel Filter Scheduled Maintenance -> 1990-92 Rocky -> Normal Service -> Severe Service
Vehicle: 1991 Daihatsu Rocky SE 1.6 L4 GAS
Normal Service
Every 36 months or 30,00...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Daihatsu Rocky AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Daihatsu Rocky SE 1.6 L4 GAS
- Raise and support vehicle.
- Remove wheel lug nuts.
- Remove steering knuckle.
- Drain front differential oil.
- Pull out driveshaft using a tire lever or equivalent.
- Be very careful not to damage spline, oil seal, boot and so forth during removal.
- Remove expansion ring from inboard joint.
- Raise tang of each boot band of inboard bearing my means of a screwdriver or like so as to loosen bootband.
- Displace boot toward inboard joint, using a minor screwdriver.
- Remove inboard joint from driveshaft.
- Detach snap ring from driveshaft, using a snap ring e...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Daihatsu Rocky AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Daihatsu Rocky SX 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- Disconnect all related wires that are attached to alternator.
- Loosen alternator adjustment bolt, then remove...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Daihatsu Rocky AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Daihatsu Rocky SE 1.6 L4 GAS
Lower
- Drain engine coolant into a suitable container.
- Reposition hose clamp and remove hose from thermostat housing tube.
- Reposition hose clamp and remove hose from radiator outlet.
- Remove hose from vehicle.
- Reverse pro...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Daihatsu Rocky AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator and Water Pump -> Power Steering and Air Conditioning
Vehicle: 1991 Daihatsu Rocky SX 1.6 L4 GAS
Alternator and Water Pump
- Disconnect battery ground cable.
- Loosen lock bolts.
- Loosen alternator pulley adjusting bolt.
- Remove drive belt.
- Inspect belt and pulleys for contamination and damage.
- Reverse procedure to install.
P...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Daihatsu Rocky AUTOMOBILES
Component location diagrams for most 1991 Daihatsu Rocky cars and light trucks sold in the U.S. from 1990+.
Rear Heater Location Diagram for 1991 Daihatsu Rocky SX 1.6 L4 GAS Components on diagram: |
I/P Component Locations Diagram for 1991 Daihatsu Rocky SX 1.6 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Daihatsu Rocky AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Daihatsu Rocky cars and light trucks sold in the U.S.
1991 Daihatsu Rocky SE 1.6 L4 GAS Wiring Diagram Components on diagram: |
1991 Daihatsu Rocky SX 1.6 L4 GAS Wiring Diagram Components on diagram: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Daihatsu Rocky AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Daihatsu Rocky cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Daihatsu Rocky cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Daihatsu Rocky cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Daihatsu Rocky cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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