1990 Suzuki Samurai Brake Service (ONLINE REPAIR MANUALS)

Auto Parts Search


Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!
Help me findSearch
Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1990 Suzuki Samurai car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1990 Suzuki Samurai automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >

BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, POWER BRAKE UNITS -> POWER BRAKE UNIT REPLACEMENT
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

  • Remove master cylinder from booster as outlined under "Master Cylinder, Replace," in "Hydraulic Brakes".
  • Disconnect pushrod clevis from brake pedal arm.
  • Disconnect vacuum hose from booster.
  • Remov...

CLICK HERE TO GET FULL ACCESS TO 1990 Suzuki Samurai BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, ANTI-LOCK BRAKES -> TROUBLESHOOTING
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

Refer to Fig for troubleshooting flow charts. Refer t...

CLICK HERE TO GET FULL ACCESS TO 1990 Suzuki Samurai BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, DISC BRAKES -> FRONT DISC BRAKE SERVICE -> Caliper Overhaul -> Caliper Service -> Caliper, Replace -> Disc, Replace -> Pads, Replace -> SAMURAI -> SIDEKICK & SWIFT
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

SAMURAI
Pads, Replace
  • Raise and support vehicle, then remove wheel assembly.
  • Remove caliper antirattle clip, Fig. .
  • Remove caliper guide pin caps.
  • Using a 6mm Allen wrench, remove caliper guide pins.
  • Remove pad protectors, then caliper cylinder.
  • Remove pads.
  • Reverse procedure to install noting the following:
    • Torque caliper bolts to specifications.
    • Install wheel assemblies.
    • Lower vehicle and perform brake test.
Caliper Service
  • Raise and support vehicle.
  • Disconnect brake hose from caliper.
  • Remove caliper guide pin caps.
  • Using a 6mm Allen wrench, remove caliper guide pins, then caliper.
  • Cl...

CLICK HERE TO GET FULL ACCESS TO 1990 Suzuki Samurai BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, HYDRAULIC BRAKES -> DESCRIPTION
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

When the brake pedal is depressed, a vacuum builds up in the booster which amplifies the pedal force, pressing on the piston in the master cylinder. The piston raises the hydraulic pressure in the cylinder. This hydraulic pressures...

CLICK HERE TO GET FULL ACCESS TO 1990 Suzuki Samurai BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, HYDRAULIC BRAKES -> DIAGNOSIS -> CHECKING FOR BRAKE FLUID LEAKAGE -> ROAD TEST -> SUBSTANDARD OR CONTAMINATED BRAKE FLUID
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

ROAD TEST

Brakes should be tested on dry, clean, smooth and reasonable level roadway which is not crowned. Road test brakes by making brake applications with both light and heavy pedal forces at various speeds to determine if car stops evenly and effectively.

Also drive car to see if it leads to one side without brake application. If it does, check tire pressure, front end alignment and front suspension attachments for looseness.

CHECKING FOR BRAKE FLUID LEAKAGE

Check master cylinder fluid levels. While a slight drop in reservoir level does result from normal lining wear, an abnormally lo...

CLICK HERE TO GET FULL ACCESS TO 1990 Suzuki Samurai BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Suzuki Samurai AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Suzuki Samurai cars and light trucks from 1990+.

SUZUKI, DRUM BRAKES -> PARKING BRAKE ADJUSTMENT
Vehicle: 1990 Suzuki Samurai 1.3 L4 GAS

Parking brake lever should be adjusted so lever comes up 3-8 notches for Samurai or 7-9 notches for Sidekick or 4-...

CLICK HERE TO GET FULL ACCESS TO 1990 Suzuki Samurai BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

More parts
Help me findSearch
Auto Repair Quick Search
Help me find
Search DIY repair manuals by VIN...
Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

Find out what info we have for your vehicle

Get the Complete Technical Service Bulletins!
Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1990 Suzuki Samurai vehicle.
Access the Complete guide!
Need To Fix Your Car or Truck?
Save Money With Free Car Insurance Quote
FREE car insurance quote
Enter Zip Code:
Auto Repair Quick Search
Help me find