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1990 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1990 Plymouth Voyager AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> 1990-94 Chrysler Town & Country, Dodge Caravan & Mini-Ram Van & Plymouth Voyager
Vehicle: 1990 Plymouth Voyager LE 2.5 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1990 Plymouth Voyager AUTOMOBILES
DISC BRAKES, CHRYSLER CORP. -> Type 5-Kelsey-Hayes Double Pin Floating Caliper, Chrysler -> CALIPER OVERHAUL
Vehicle: 1990 Plymouth Voyager LE 2.5 L4 GAS
Refer to "Caliper Overhaul" u...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1990 Plymouth Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1990 Plymouth Voyager SE 3.0 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
On models equipped with fuel injected engines, r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1990 Plymouth Voyager AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1990 Plymouth Voyager LE 2.5 L4 GAS
- Raise and support vehicle.
- Remove right and left inner halfshaft attaching bolts.
- Support inner halfshaft with suitable wire or equivalent. Do not allow halfshafts to hang unsupported.
- Remove rear side propeller shaft attaching bolts.
- Using suitable jack stand, support propeller shaft. Do not allow propeller shaft to hang unsupported.
- Remove viscous coupling attaching nut, then slide viscous coupling from rear drive line assembly.
- Disconnect vacuum lines and electrical connector...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1990 Plymouth Voyager AUTOMOBILES
Alternator, Replace
Vehicle: 1990 Plymouth Voyager 3.0 V6 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator mounting bolts and separate alternator from bracket.
- Remove B+ terminal, field terminal and ground wire harness nuts, then remove elec...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1990 Plymouth Voyager AUTOMOBILES
Chrysler LLC Trucks -> Check Gauge Warning Lamp ->
Vehicle: 1990 Plymouth Voyager 3.0 V6 GAS
When the ignition is turned On, the lamp will light for approximately 2 seconds as a bulb inspection. The PCM continually monitors the engine oil pressure, engine coolant temperature and electrical system voltage. The check gauges lamp w...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1990 Plymouth Voyager AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Plymouth Voyager LE 2.5 L4 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1990 Plymouth Voyager AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Power Steering
Vehicle: 1990 Plymouth Voyager 3.0 V6 GAS
Alternator and Power Steering
- Disconnect battery ground cable from battery.
- Install breaker bar into 1/2 square opening in tensioner.
- Rotate tensioner counterclockwise to relieve belt tension.
- Remove alternator and power steering drive belt.
- Clean and inspect belt surfaces o...
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COMPONENT LOCATION DIAGRAMS FOR 1990 Plymouth Voyager AUTOMOBILES
Component location diagrams for most 1990 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.
Fuel Tank Components Diagram for 1990 Plymouth Voyager LE 2.5 L4 GAS Components on diagram: |
Roof Splices Diagram for 1990 Plymouth Voyager 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1990 Plymouth Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 1990 Plymouth Voyager cars and light trucks sold in the U.S.
1990 Plymouth Voyager SE 2.5 L4 GAS Wiring Diagram Components on diagram: |
1990 Plymouth Voyager SE 2.5 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1990 Plymouth Voyager AUTOMOBILES
OEM TSB listings for most 1990 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1990 Plymouth Voyager 2.5 L4 GAS Auto Systems: |
Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED Vehicle: 1990 Plymouth Voyager 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1990 Plymouth Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1990 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1990 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1990 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1990 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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