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1990 Mitsubishi VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1990 Mitsubishi VAN AUTOMOBILES
A/C & Cooling System Maintenance -> Mitsubishi -> 1990-96 Montero, Truck & Van
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1990 Mitsubishi VAN AUTOMOBILES
MITSUBISHI, DRUM BRAKES -> PARKING BRAKE ADJUSTMENT -> GALANT -> MIRAGE -> MONTERO, PRECIS & VAN/WAGON -> PICKUP
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
MONTERO, PRECIS & VAN/WAGON
- Pull parking brake lever with force of approximately 45 lbs. Lever stroke should be 5-7 notches on Precis & 1990 Van or 4-6 notches on Montero.
- If lever stroke is not within specifications, pull parking brake lever repeatedly to adjust shoe clearance, then adjust parking brake lever stroke by turning cable adjusting nut.
- Raise and support rear of vehicle and, with parking brake lever released, turn rear wheels to ensure rear brakes are not dragging.
GALANT
- Pull parking brake lever with a force of approximately 45 lbs. and count number of clicks. L...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1990 Mitsubishi VAN AUTOMOBILES
Mitsubishi -> Fuel Filter Replacement -> Montero, Montero Sport, Pickup, Precis, Starion & Van/Wagon w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
Fuel System Pressure Relief
- Disconnect the fuel pump electrical connector at rear of the fuel tank.
- Start the engine and allow to idle.
- After the engine has stopped, turn the ignition switch to Off position, then disconnect the battery ground cable.
- After the fuel system repairs are complete, reconnect the fuel pump connector.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resultin...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1990 Mitsubishi VAN AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
- Raise and support vehicle, then remove wheel.
- Remove caliper assembly without disconnecting brake hose. Support caliper out of way. Do not strain brake hose.
- Remove freewheeling hub cover assembly and remove snap ring from driveshaft.
- Remove knuckle and front hub assembly.
- Pull left driveshaft out of differential carrier assembly without damaging oil seal.
- Using suitable jack, raise the lower arm.
- Remove upper mounting nuts from right shock absorber, then the shock absorber from arm post of side frame. Do not lower jack while disconnecting shock absorber or while it is disconne...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1990 Mitsubishi VAN AUTOMOBILES
Starter, Replace
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect star...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1990 Mitsubishi VAN AUTOMOBILES
Mitsubishi -> Air Bag Warning Lamp -> Except 2006-09 Raider
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
The diagnosis unit monitors the Supplemental Restraint System (SRS) and stores data concerning any faults detected in the system. When the ignition key is in the On or Start positions, the lamp should illuminate for approximately 7 seconds, then turn off. This indicates the system is operating proper...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1990 Mitsubishi VAN AUTOMOBILES
Radiator, Replace
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
- Disconnect negative cable from battery.
- Drain coolant into a suitable container.
- Remove hose clamps and hose from radiator.
- Remove coolant reserve system tank to filler neck tube.
- Disconnect fan motor connector.
- Remove upper shroud attaching screws and lift shroud out with cooling fan.
- On models with automatic transaxle, remove trans...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1990 Mitsubishi VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to relieve belt tension.
- Remove drive belt.
- Reverse p...
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COMPONENT LOCATION DIAGRAMS FOR 1990 Mitsubishi VAN AUTOMOBILES
Component location diagrams for most 1990 Mitsubishi VAN cars and light trucks sold in the U.S. from 1990+.
Air Conditioner Component Locations Diagram for 1990 Mitsubishi VAN 2.4 L4 GAS Components on diagram: |
Grounding Locations Diagram for 1990 Mitsubishi VAN 2.4 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1990 Mitsubishi VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1990 Mitsubishi VAN cars and light trucks sold in the U.S.
1990 Mitsubishi VAN 2.4 L4 GAS Wiring Diagram Components on diagram: |
1990 Mitsubishi VAN 2.4 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1990 Mitsubishi VAN AUTOMOBILES
OEM TSB listings for most 1990 Mitsubishi VAN cars and light trucks sold in the U.S. from 1985+.
Document: EVAPORATIVE EMISSIONS MONITOR SELF TEST Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS Auto Systems: |
Document: RECOMMENDED CORROSION INHIBITOR FOR ACCESSORY INSTALLATION Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1990 Mitsubishi VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1990 Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1990 Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1990 Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1990 Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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