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1990 Chevrolet Sprint CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 1990 Chevrolet Sprint AUTOMOBILES
POWER BRAKE UNITS, GENERAL MOTORS -> TOYOTA/GM SINGLE DIAPHRAGM TYPE -> ADJUSTMENTS -> Assembly -> Booster Pushrod -> Brake Pedal -> Brakes Drag -> Brakes Grab -> Disassembly -> Hard Pedal/Brakes Inefficient -> Low Or Spongy Brake Pedal -> OVERHAUL -> TROUBLESHOOTING
Vehicle: 1990 Chevrolet Sprint 1.0 L3 GAS
ADJUSTMENTS
Brake Pedal
- With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
- If distance is not 5.79-6.18 inches, adjust pedal height as follows:
- Remove left lower instrument panel trim section and air duct.
- Loosen stop lamp switch sufficiently to gain clearance for pedal adjustment.
- Loosen locknut and rotate pedal pushrod as needed to obtain specified pedal height, then tighten locknut.
- Adjust position of brake light switch so that plunger lightly contacts pedal stopper and brake lamps are off when pedal is release...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1990 Chevrolet Sprint AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1990 Chevrolet Sprint 1.0 L3 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1990 Chevrolet Sprint AUTOMOBILES
CV AXLE SHAFT, Replace -> Drive axle -> Intermediate shaft
Vehicle: 1990 Chevrolet Sprint 1.0 L3 GAS
Drive axle
- Raise and support vehicle.
- On models with ABS, remove ABS wheel speed sensor.
- On all models, remove wheel and tire assembly.
- Unstake, then remove driveshaft nut and washer.
- Remove ball joint pinch bolt, then pry ball joint from knuckle.
- On models except sedan, pry inboard driveshaft joints from transaxle using a pry bar or large screwdriver.
- On sedan models, remove drive axle as follows:
- Pry lefthand side inboard driveshaft joint from transaxle using a large screwdriver.
- Using a suitable soft mallet, tap at base of right inner joint to remove from intermediate driveshaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1990 Chevrolet Sprint AUTOMOBILES
Starter, Replace
Vehicle: 1990 Chevrolet Sprint 1.0 L3 GAS
- Disconnect battery ground cable.
- Disconnect solenoid lead and battery cable from starter terminals.
- Remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1990 Chevrolet Sprint AUTOMOBILES
General Motors Corp./Saturn Cars -> Anti-Lock Warning Lamp ->
Vehicle: 1990 Chevrolet Sprint 1.0 L3 GAS
This lamp should light when the ignition is turned On. The lamp may light for as long as 30 seconds as a bulb and system inspection. If lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When lamp is lit, turn ignition Off, then restart engine. If l...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1990 Chevrolet Sprint AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Chevrolet Sprint 1.0 L3 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1990 Chevrolet Sprint AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1990 Chevrolet Sprint 1.0 L3 GAS
- Disconnect negative battery cable.
- Loosen belt tension pulley retaining nut.
- Loosen adjusting bolt to rel...
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TECHNICAL SERVICE BULLETINS FOR 1990 Chevrolet Sprint AUTOMOBILES
OEM TSB listings for most 1990 Chevrolet Sprint cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1990 Chevrolet Sprint 1.0 L3 GAS Auto Systems: |
Document: WARRANTY ADMIN - GUIDELINES FOR CLAIMING C0034 - WINDSHIELD REPLACEMENT - REVISED Vehicle: 1990 Chevrolet Sprint 1.0 L3 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1990 Chevrolet Sprint AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1990 Chevrolet Sprint cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1990 Chevrolet Sprint cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1990 Chevrolet Sprint cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1990 Chevrolet Sprint cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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