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Ford CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford cars and light trucks from 1990+
Drive Belt Data -> Domestic Light Trucks & Vans -> 1996-97
Vehicle: 1996 Ford F-250 Pickup 7.3 V8 DIESEL
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BRAKE SERVICE PROCEDURES FOR Ford AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford cars and light trucks from 1990+.
DISC BRAKES, FORD -> Ford Sliding Calipers -> CALIPER OVERHAUL
Vehicle: 1991 Ford E-150 Econoline Club Wagon 5.8 V8 GAS
- Remove caliper and linings.
- Drain brake fluid from caliper housing, then position housing in a vise.
- Pad area between piston(s) and caliper bridge, then apply compressed air to caliper fluid port to remove piston(s). If piston is seized and cannot be forced from caliper, tap lightly around cylinder bore area while applying air pressure. Use caution when applying air pressure, as piston(s) may develop considerable force from pressure build-up.
- Remove and discard molded rubber boot(s) and square cut seal(s) from caliper assembly.
- Thoroughly clean piston(s) and caliper assembly using ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1998-06 Expedition, F250LD, Navigator & 1998-2003 F150 -> Normal Service -> Severe Service
Vehicle: 2001 Ford F-150 Pickup 5.4 V8 BI-FUEL
Normal Servic...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1991 Ford Taurus GL 3.8 V6 GAS
If removing both right and left side halfshafts, plugs T81P-1177-B or equivalent must be installed. Failure to do so may result in dislocation of differential side gears, necessitating transaxle disassembly to realign gears. Also, halfshaft removal and installation procedures are the same for automatic and manual transaxles except for the following: due to automatic transaxle case configuration, right side halfshaft and linkshaft must be removed first. Tool T81P-4026-A or equivalent is then inserted into transaxle to remove left side inner Constant Velocity (CV) joint ass...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2007 Ford F-150 FX2 5.4 V8 FLEX
If the system detects low tire pressure, CHECK TIRE PRESSURE lamp will illuminate. Inflating tire(s) to recommended pressure will clear the tire ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2008 Ford E-250 5.4 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover.A protective cap or boot is provided over battery input terminal on all vehicle lines and must be reinstalled after repair. Failure to follow this instruction may result in damage to vehicle.
- Remove starter solenoid S-terminal nut and S-terminal eyelet.
- Remove starter solenoid B-terminal nut and B-terminal eyelet.
- Remove starter...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2004 Ford Expedition 5.4 V8 GAS
On these models, the cabin air filter is an option.
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Message Center -> 2003-06 Expedition & Navigator -> System Check
Vehicle: 2003 Ford Expedition 4.6 V8 GAS
System Check
The Message Center will perform a system inspection of monitored systems and will indicate either system is OK or a warning message. To perform the System Check proceed as follows:
- Place the ignition switch in the On position.
- Press Message Center Set Up button.
- From Set Up Menu select System Check.
- Press the RESET button to start system inspection.
- The Message Center will cycle through the monitored systems and display an OK or Warning Message for 3 seconds.
- Depressing the RESET button will cycle the Message Center through of the monitored systems.
- Pressing ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2008 Ford F-350 Super Duty King Ranch 6.4 V8 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater tube assembly.
- Remove hose from heater tube assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Ford F-250 Super Duty King Ranch 6.8 V10 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR Ford AUTOMOBILES
Component location diagrams for most Ford cars and light trucks sold in the U.S. from 1990+.
 Steering Column Diagram for 2007 Ford Freestar SEL 4.2 V6 GASComponents on diagram: |
 I/P Components Diagram for 1995 Ford Thunderbird LX 4.6 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford AUTOMOBILES
OEM drawn wiring diagrams for most Ford cars and light trucks sold in the U.S.
 2007 Ford F-350 Super Duty XL 5.4 V8 GAS Wiring DiagramComponents on diagram: |
 1990 Ford E-350 Econoline 7.5 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford AUTOMOBILES
OEM TSB listings for most Ford cars and light trucks sold in the U.S. from 1985+.
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Document: IGNITION - STALL/NO START-TFI MODULE WET/SALT SPLASH Vehicle: 1985 Ford EXP 1.6 L4 GAS Symptoms: |
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Document: SQUEAK NOISE WHEN APPLYING AND/OR RELEASING CLUTCH PEDAL Vehicle: 2008 Ford E-450 Super Duty 6.8 V10 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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