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Ford CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford cars and light trucks from 1990+
Compressor Service -> Compressor Clutch Service -> 10P13 & FS-10 -> Clutch Field Coil, Replace -> Clutch Hub & Pulley, Replace -> FS-10 & 10P13 -> Installation -> Panasonic -> Removal -> SD-7H15
Vehicle: 1997 Ford F-250 Pickup Super CAB 4.6 V8 GAS
Clutch Hub & Pulley, Replace
10P13 & FS-10
Removal
- Holding clutch plate with a suitable spanner wrench, Figs. and , remove clutch hub retaining nut or bolt, Figs. and .
- On models where clutch plate is retained with a nut, remove clutch hub and shims from compressor shaft using hub remover tool No. T80L-19703-B, or equivalent, Fig. .
- On models where clutch plate is retained by a bolt, lift assembly and shims from compressor. If necessary, thread a suitable bolt into clutch plate hub to break hub free of shaft, Fig. . ...
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BRAKE SERVICE PROCEDURES FOR Ford AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Caliper Service -> Assemble -> Cleaning & Inspection -> Continental, Cougar, Mustang, Sable & Taurus -> Contour & Mystique -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Disassemble -> Escort, Tracer & ZX2 -> Inspection -> Installation -> LS & Thunderbird -> Overhaul -> Removal -> Replacement
Vehicle: 1999 Ford Mustang 3.8 V6 GAS
Replacement
Continental, Cougar, Mustang, Sable & Taurus
Removal
- Raise and support rear of vehicle, then remove wheel and tire assembly.
- Disconnect brake hose from caliper assembly.
- Remove retaining clip, then disconnect parking brake cable from lever arm.
- Remove pinch bolts using open end wrench to hold slider pin in position, Fig. .
- Lift caliper assembly from anchor plate, then remove slider pins and boots.
Installation
- Apply suitable silicone dielectric compound to slider pins and inside of boots.
- Place slider pins and boots on anchor plate, then position caliper assembly on anchor pla...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1993-96 Crown Victoria, Grand Marquis & Marauder
Vehicle: 1996 Ford Crown Victoria Police Interceptor 4.6 V8 GAS
The inert...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford cars and light trucks from 1990+.
DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1998 Ford E-350 Econoline Super Wagon 5.4 V8 BI-FUEL
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2008 Ford F-150 XLT 5.4 V8 FLEX
If the system detects low tire pressure, CHECK TIRE PRESSURE lamp will illuminate. Inflating tire(s) to recommended pressure will clear the tire ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2008 Ford F-250 Super Duty XL 5.4 V8 GAS
Always disconnect battery ground cable at the battery before disconnecting starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover. A protective cap or boot is provided over battery input terminal on all vehicle lines and must be reinstalled after repair. Failure to follow this instruction may result in dam...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2007 Ford F-150 King Ranch 5.4 V8 GAS
On these models, the cabin air filter is an option.
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Check Engine Lamp -> 1998-2006 EEC-V -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2000 Ford E Super Duty 7.3 V8 DIESEL
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
A temporary fault such as running out of fuel, poor quality or water in fuel or loose...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 Ford E-350 Econoline 4.9 L6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump connection.
- Remove radiator outlet hose from water pump connection and from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1995 Ford Taurus SHO 3.2 V6 GAS
- Rotate tensioner clockwise to release tension on belt, using a su...
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COMPONENT LOCATION DIAGRAMS FOR Ford AUTOMOBILES
Component location diagrams for most Ford cars and light trucks sold in the U.S. from 1990+.
 Kick Panel Diagram for 2006 Ford E-350 Super Duty XLT 6.8 V10 GASComponents on diagram: |
 I/P Components Diagram for 1995 Ford Thunderbird LX 4.6 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford AUTOMOBILES
OEM drawn wiring diagrams for most Ford cars and light trucks sold in the U.S.
 2004 Ford Focus ZTW 2.3 L4 GAS Wiring DiagramComponents on diagram: |
 1995 Ford Mustang GT 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford AUTOMOBILES
OEM TSB listings for most Ford cars and light trucks sold in the U.S. from 1985+.
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Document: ENGINE OIL - RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS - GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY Vehicle: 1999 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL Auto Systems: |
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Document: BRAKES - PREVENTING BRAKE VIBRATION - TIP - REV Vehicle: 1993 Ford Tempo LX 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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