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Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Expedition car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Expedition automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Expedition AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Expedition cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Evaporator Core, Replace -> 1998 -> 1998 Auxiliary -> 1998 Standard -> 1999-2000 -> 1999-2000 Auxiliary -> 1999-2000 Standard -> Auxiliary A/C -> Econoline -> Excursion -> Expedition & Navigator -> Explorer & Mountaineer -> F-Series -> Ranger -> Standard A/C -> Villager -> Windstar
Vehicle: 1998 Ford Expedition 4.6 V8 GAS
Econoline
Standard A/C
- Recover refrigerant as outlined under .
- Remove battery tray.
- Remove mounting screw and move oil fill pipe out of way.
- Remove mounting screws and move windshield washer reservoir out of way.
- Disconnect evaporator discharge line.
- On models equipped with standard A/C, remove screw and compressor suction line, Fig. , then disconnect condenser to evaporator tube.
- On models equipped w/auxiliary A/C, disconnect suction accumulator/drier line spring lock connector, Fig. .
- On models equipped wit...
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BRAKE SERVICE PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Expedition cars and light trucks from 1990+.
Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, F-Super Duty, Mountaineer & Navigator -> Freestar & Monterey -> Parking Brake -> Rear Disc
Vehicle: 2007 Ford Expedition EL Eddie Bauer 5.4 V8 GAS
Parking Brake
Expedition, Explorer, F-Super Duty, Mountaineer & Navigator
Rear Disc
- Remove rear disc brake rotor as outlined in .
- Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
- Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
- Reverse procedure to install.
E-Super Duty
E-250 w/Tension Limiter
- Loosen tension limiter nut to end of tension limiter threads.
- Depress brake pedal to last detent position (17 clicks).
- Measure and record exposed length of cinch strap, Fig. .
- Tighten tension limiter n...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> Blackwood, 1997-03 F150, 1997-06 F250LD, Expedition & Navigator
Vehicle: 2004 Ford Expedition 4.6 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Expedition cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2009 Ford Expedition Eddie Bauer 5.4 V8 FLEX
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque flange bolts to 82 ft. lbs.
- Torque U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece Driveshaft
- Raise and support vehicle.
- To maint...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Expedition AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures -> TPMS Sensor Activation -> TPMS Sensor Training
Vehicle: 2004 Ford Expedition 5.4 V8 GAS
TPMS Sensor Activation
To conserve battery power, the TPMS sensors will go into a sleep mode after approximately 30 minutes of inactivity. The sensors will not transmit tire pressure information while in sleep mode. The sensors must be activated to transmit the latest tire pressure information.
- Place the ignition switch in the On position.
- Position Ford TPMS activation tool, or equivalent, against the LF tire side wall 180° from the valve stem.
- The TPMS activation tool will flash a green light and sound a beep for each successful response from a TPMS sensor.
- Press the TPMS activat...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Expedition cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1997 Ford Expedition 4.6 V8 GAS
- Remove battery ground cable.
- On models equipped with air suspension, turn air suspension switch to off position.
- On all models, raise and support vehicle.
- Remove starter solenoid terminal cover.
- Disconnect starter motor electrical connections.
- Remove starter motor ground cable and nut.
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2007 Ford Expedition Eddie Bauer 5.4 V8 GAS
On these models, the cabin air filter is an option.
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Expedition AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Low Oil Level Warning Indicator ->
Vehicle: 2007 Ford Expedition Eddie Bauer 5.4 V8 GAS
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Expedition cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2010 Ford Expedition King Ranch 5.4 V8 FLEX
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Expedition AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2000 Ford Expedition 5.4 V8 GAS
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COMPONENT LOCATION DIAGRAMS FOR Ford Expedition AUTOMOBILES
Component location diagrams for most Ford Expedition cars and light trucks sold in the U.S. from 1990+.
 HVAC Components Diagram for 2008 Ford Expedition Funkmaster Flex Edition 5.4 V8 GASComponents on diagram: |
 Under Dash Panel Components Diagram for 2006 Ford Expedition XLT Sport 5.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Expedition AUTOMOBILES
OEM drawn wiring diagrams for most Ford Expedition cars and light trucks sold in the U.S.
 2006 Ford Expedition King Ranch 5.4 V8 GAS Wiring DiagramComponents on diagram: |
 2000 Ford Expedition 5.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Expedition AUTOMOBILES
OEM TSB listings for most Ford Expedition cars and light trucks sold in the U.S. from 1985+.
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Document: NEW TERMINAL GREASE RELEASED FOR SERVICE Vehicle: 1999 Ford Expedition 4.6 V8 GAS Auto Systems: |
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Document: TRANSMISSION FLUID USAGE CHARTS Vehicle: 1997 Ford Expedition 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Expedition AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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