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Volvo 940 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volvo 940 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volvo 940 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volvo 940 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volvo 940 cars and light trucks from 1990+
Volvo -> Cooling Fans -> COMPONENT REPLACEMENT -> 240, 940 & 960 -> 850 -> ENGINE COOLING FAN
Vehicle: 1995 Volvo 940 2.3 L4 GAS
ENGINE COOLING FAN
240, 940 & 960
- Open hood, then disconnect battery ground cable.
- Remove grille, if necessary.
- Remove radiator, if necessary.
- Disconnect electrical connectors from fan assembly.
- Remove fan and fan shroud assembly.
- Separate fan from fan shroud assembly.
- Reverse procedure to install.
...
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BRAKE SERVICE PROCEDURES FOR Volvo 940 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volvo 940 cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> 850 -> 940 & 960 -> Front -> Rear -> Removal & Overhaul
Vehicle: 1995 Volvo 940 2.3 L4 GAS
Front
Removal & Overhaul
850
- Raise and support vehicle, then remove wheel.
- Clean caliper, then remove dust cap from bleed nipple and open nipple.
- Lock brake pedal in its lowest position using a pedal jack. Collect any brake fluid spillage.
- Loosen brake hose 1/2 turn, then remove brake pads as previously described.
- Disconnect caliper from brake hose, then drain remaining brake fluid.
- Place a wooden block in front of piston, then blow out piston using compressed air.
- Remove dust boot, then the sealing ring using a weatherstrip tool.
- Remove rubber sleeves and bleed nipple.
- Clean components in...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volvo 940 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volvo 940 cars and light trucks sold in the U.S. for 1980+.
Volvo -> Fuel Filter Scheduled Maintenance -> 1986-95 -> Normal Service -> Severe Service
Vehicle: 1991 Volvo 940 2.3 L4 GAS
Normal Service
Replace every 60,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volvo 940 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volvo 940 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1995 Volvo 940 2.3 L4 GAS
- Raise and support vehicle.
- Match mark driveshaft to transmission flange for installation.
- Unbolt driveshaft from transmission using suitable tools.
- Match mark driveshaft to differential flange for installation.
- U...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volvo 940 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volvo 940 cars and light trucks from 1990+.
Alternator, Replace -> With A/C -> Without A/C
Vehicle: 1993 Volvo 940 2.3 L4 GAS
With A/C
- Disconnect battery ground cable at battery.
- Detach pipe from control module box.
- Remove auxiliaries belt.
- Remove power steering pump and place it on top of engine.
- Remove upper bolt.
- Remove bolts common to alternator and compressor; lower bolts on alternator and upper bolts on compressor.
- Raise and support vehicle.
- Loosen lower bolts for compressor (so that there is some clearance).
- Remove air baffle.
- Lower vehicle.
- Disconnect warning lamp positive lead and connector from alternator.
- Pull alternator upwards/away.
- Remove alternator from vehicle.
- Reverse proc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volvo 940 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volvo 940 cars and light trucks sold in the U.S. from 1990+.
Volvo -> Service Indicator Lamp -> 1991-95 940
Vehicle: 1992 Volvo 940 GL 2.3 L4 GAS
At the specified engine oil change interval an oil change interval reminder lamp on the instrument panel will light for two minutes following each engine start. After changing the engine oil and filter, the la...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volvo 940 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volvo 940 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1995 Volvo 940 2.3 L4 GAS
- Remove expansion tank cap, then remove guard from under radiator.
- Drain coolant into suitable container.
- Remove electric cooling fan, then disconnect radiator ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volvo 940 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volvo 940 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1993 Volvo 940 2.3 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Volvo 940 AUTOMOBILES
Component location diagrams for most Volvo 940 cars and light trucks sold in the U.S. from 1990+.
Anti-Theft System Component Locations Diagram for 1993 Volvo 940 2.3 L4 GAS Components on diagram: |
Starting System Components Diagram for 1991 Volvo 940 2.3 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Volvo 940 AUTOMOBILES
OEM drawn wiring diagrams for most Volvo 940 cars and light trucks sold in the U.S.
1994 Volvo 940 2.3 L4 GAS Wiring Diagram Components on diagram: |
1995 Volvo 940 2.3 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volvo 940 AUTOMOBILES
OEM TSB listings for most Volvo 940 cars and light trucks sold in the U.S. from 1985+.
Document: SHUTTER - POWER STEERING BLEED PROCEDURES Vehicle: 1993 Volvo 940 2.3 L4 GAS Symptoms: |
Document: MFI - MOMENTARY IDLE SPD DECREASE WHEN A/C CYCLES Vehicle: 1992 Volvo 940 2.3 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volvo 940 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volvo 940 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volvo 940 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volvo 940 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volvo 940 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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