KIA Optima REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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KIA Optima CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT KIA REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about KIA Optima car and truck repair procedures including KIA engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your KIA Optima automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for KIA mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your KIA Optima vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR KIA Optima AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported KIA Optima cars and light trucks from 1990+

Kia -> Component Replacement & Adjustment -> Heater Core, Replace -> Optima -> Rio, Sephia & Spectra -> Sedona -> Sportage
Vehicle: 2002 KIA Optima 2.4 L4 GAS

Optima

  • Drain engine coolant into a suitable container.
  • Recover refrigerant as outlined under .
  • Remove instrument panel as outlined under "Instrument Panel, Replace."
  • Remove heater unit.
  • Remove heater core from heater unit, Fig. .
  • Reverse procedure to install.

Rio, Sephia & Spectra

  • Drain engine coolant into a suitable container.
  • Remove instrument panel as outlined in the "Instrument Panel, Replace."
  • Remove control cable from heater unit.
  • Disconnect heater hoses from heater unit.
  • Separate blower motor/eva...

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BRAKE SERVICE PROCEDURES FOR KIA Optima AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported KIA Optima cars and light trucks from 1990+.

Anti-lock Brakes -> Optima
Vehicle: 2002 KIA Optima 2.4 L4 GAS

NOTE: Refer To "Hyundai Sonata" For Optima Service Information.

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FUEL FILTER REPLACEMENT PROCEDURES FOR KIA Optima AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported KIA Optima cars and light trucks sold in the U.S. for 1980+.

Kia -> Fuel Filter Scheduled Maintenance -> Optima, Rio, Sephia & Spectra -> Normal Service -> Severe Service
Vehicle: 2005 KIA Optima EX 2.7 V6 GAS

Normal Service

Replace every 60 months ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR KIA Optima AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported KIA Optima cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2006 KIA Optima LX 2.7 V6 GAS

  • Raise and support vehicle and support it with safety stands in proper locations.
  • Remove wheel nuts and front wheels.
  • Remove split pin and driveshaft castle nut and washer from front hub.
  • Remove ball joint assembly mounting bolt from steering knuckle.
  • Disconnect driveshaft from axle hub using plastic hammer.
  • Remove bolts securing heat protector.
  • Remove bearing and bracket assembly.
  • Push front hub assembly outward and separate driveshaft from hub assembly.
  • Insert suitable tool between transaxle case and driveshaft assembly, then separate driveshaft from transaxle assembly. Always u...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR KIA Optima AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported KIA Optima cars and light trucks sold in the U.S. from mid 1990's+.

Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification
Vehicle: 2006 KIA Optima EX 2.4 L4 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

Diagnostic Trouble Code Identification

...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR KIA Optima AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported KIA Optima cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2005 KIA Optima EX 2.4 L4 GAS

  • Disconnect battery ground cable.
  • Mark alternator drive belt running direction using suitable felt pen or chalk.
  • Loosen alternator adjusting bolt and support bolt.
  • Remove alternator drive belt.
  • Disconnect alternator electrica...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR KIA Optima AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported KIA Optima cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Kia -> 2004-05 Optima
Vehicle: 2004 KIA Optima 2.7 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 9,320 miles. In dusty areas change the cabin air filter more often.

  • Open glove compartment.
  • Lower glove compartment door down by pushing side surface of glove compartment, Fig. .
  • Remove damper strap from hole and then lower gl...

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MAINTENANCE LAMP RESET PROCEDURES FOR KIA Optima AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported KIA Optima cars and light trucks sold in the U.S. from 1990+.

Kia -> Electronic Stability Control (ESC)/Electronic Stability Program (ESP) Off Warning Lamp -> 2006-09 Optima
Vehicle: 2006 KIA Optima LX 2.4 L4 GAS

The ESC/ESP warning lamp will be illuminated for 3 seconds when the ignition switch is placed in the on position but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will illuminate when the ESC/ESP is switched off by de...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR KIA Optima AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported KIA Optima cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2008 KIA Optima EX 2.4 L4 GAS

  • Drain coolant into a suitable container.
  • Disconnect upper and lower hoses and overflow tube after marking radiator hose and hose clamp for easy reinstall.
  • On models with automatic transaxles, disconnect oil cooler hoses from automatic transaxle. Cover or plug hose and inlets of radiator so that dust and other foreign material etc. can not enter after hose is disconnected from radiator.
  • On all models, r...

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SERPENTINE BELT SERVICE PROCEDURES FOR KIA Optima AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported KIA Optima cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2009 KIA Optima EX 2.7 V6 GAS

  • Rotate or lift belt tensioner arm counterclockwise, using a suitable tool to relieve tension...

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COMPONENT LOCATION DIAGRAMS FOR KIA Optima AUTOMOBILES

Component location diagrams for most KIA Optima cars and light trucks sold in the U.S. from 1990+.

Center Console Diagram for 2007 KIA Optima EX 2.4 L4 GASCenter Console Diagram for 2007 KIA Optima EX 2.4 L4 GAS

Components on diagram:
  • Shift Lever
  • Seat Belt Components Diagram for 2005 KIA Optima LX 2.7 V6 GASSeat Belt Components Diagram for 2005 KIA Optima LX 2.7 V6 GAS

    Components on diagram:
  • Seat Belt Retractor
  • Seat Belt Buckle
  • CLICK HERE TO GET FULL ACCESS TO KIA Optima PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR KIA Optima AUTOMOBILES

    OEM drawn wiring diagrams for most KIA Optima cars and light trucks sold in the U.S.

    2006 KIA Optima LX 2.4 L4 GAS Wiring Diagram2006 KIA Optima LX 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Multi Function Switch
  • Clockspring
  • Audio
  • Audio Amplifier
  • Glass Antenna Module
  • 2004 KIA Optima  2.4 L4 GAS Wiring Diagram2004 KIA Optima 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Ignition Switch
  • Power Antenna
  • Audio
  • Glass Antenna
  • CLICK HERE TO GET FULL ACCESS TO KIA Optima WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR KIA Optima AUTOMOBILES

    OEM TSB listings for most KIA Optima cars and light trucks sold in the U.S. from 1985+.

    Document: SAFETY RECALL - FUEL TANK ASSEMBLY VALVE
    Vehicle: 2002 KIA Optima 2.4 L4 GAS

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: Torque Specifications on "Torque to Yield" Engine Component Bolts
    Vehicle: 2008 KIA Optima LX 2.7 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO KIA Optima TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR KIA Optima AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most KIA Optima cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most KIA Optima cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most KIA Optima cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most KIA Optima cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO KIA Optima SPECIFICATIONS DATA!

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