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BMW 540IT CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about BMW 540IT car and truck
repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your BMW 540IT automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR BMW 540IT AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported BMW 540IT cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1998-2000 -> Precautions -> A/C Refrigerant Oil -> Battery Ground Cable -> Cleanliness -> Engine Coolant -> Exercise System -> General Service -> Product Compatibility -> R-134a -> Safety
Vehicle: 2000 BMW 540IT 4.4 V8 GAS
Battery Ground Cable
NOTE: Refer To "Computer Relearn Procedures" When Battery Power To The Computer Has Been Interrupted.
Prior to service disconnect battery ground cable and isolate as required.
Product Compatibility
A/C Refrigerant Oil
Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.
Engine Coolant
Before adding or replacing engine coolant, ensure product compatibility with the system being serviced. If using orange silicate-free coolant, do not mix w...
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BRAKE SERVICE PROCEDURES FOR BMW 540IT AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported BMW 540IT cars and light trucks from 1990+.
Anti-lock Brakes -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Terminal Identification -> Diagnostic Trouble Code Interpretation -> Wiring Diagrams
Vehicle: 1999 BMW 540IT 4.4 V8 GAS
Accessing Diagnostic Trouble Codes
Diagnosis is only available using the BMW Diagnostic System. Refer to BMW testing system manufacturer's instructions to diagnosis ABS malfunctions.
Diagnostic Trouble Code Interpretation
Refer to Fig. for Diagnostic Trouble Code (DT...
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FUEL FILTER REPLACEMENT PROCEDURES FOR BMW 540IT AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported BMW 540IT cars and light trucks sold in the U.S. for 1980+.
BMW -> Fuel Filter Replacement -> Except X3 & Z4 -> Fuel System Pressure Relief -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection -> Removal & Installation
Vehicle: 1999 BMW 540IT 4.4 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Obtain the vehicle owner's radio theft protection code.
- Remove the fuel pump relay(s).
- Start the engine and allow it to stall.
- Crank engine for 10 seconds to ensure the fuel pressure has been...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR BMW 540IT AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported BMW 540IT cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1999 BMW 540IT 4.4 V8 GAS
- Raise and support vehicle.
- Remove exhaust system and heat shields.
- Disconnect cable from crossmember,
- Support transmission with suitable jack.
- Remove mounting bolts and crossmember.
- Remove transmission joint disk mounting nuts.
- Remove differential final drive flange constant-velocity joint mounting nuts.
- Disconnect constant-velocity joint by pressing off input flange with suitable screwdriver.
- Remove center bearing mounting bolts. Do not allow propeller shaft to fall into joints.
- Bend propeller shaft downward at center mount and disconnect from transmission output flange and remove c...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR BMW 540IT AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported BMW 540IT cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> 1997-2003 -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Antenna -> TPMS Control Module
Vehicle: 2000 BMW 540IT 4.4 V8 GAS
Tire Pressure Sensor
Removal
- Dismount tire using suitable tire machine ensuring not to damage tire pressure sensor.
- Remove the Torx screw, then the tire pressure sensor.
- Release valve stem union nut using removal tool No. 00 2 190, or equivalent Fig. .
- Remove washer from wheel.
Installation
- Install new Torx screw on tire pressure sensor, then twist new valve stem by hand approximately three turns. Do not tighten Torx screw, sensor and valve stem must be loosely joined together.
- Install the tire pressure sensor on wheel. Ensure the radial bore for gripping on the circumference of t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR BMW 540IT AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported BMW 540IT cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2000 BMW 540IT 4.4 V8 GAS
- Raise and support vehicle.
- Remove mounting bolts and splash guards.
- Remove mounting bolts and catalytic converter heat shields.
- Disconnect righthand oxygen sensor connector from transmission clip.
- Remove nuts and disconnect start...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR BMW 540IT AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported BMW 540IT cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> BMW -> 1996-2005 5 Series
Vehicle: 1999 BMW 540IT 4.4 V8 GAS
Service interval is determined by the service indicator.
- Open the hood.
- Turn quick-release fastener approximately, 90° counterclockwise. Unlatch the cabin air filter cover retainers.
- Remove the cabin air fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR BMW 540IT AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported BMW 540IT cars and light trucks sold in the U.S. from 1990+.
BMW -> Automatic Transmission Indicator Lamp ->
Vehicle: 1999 BMW 540IT 4.4 V8 GAS
The warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The warning lamp will also flash when the system ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR BMW 540IT AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported BMW 540IT cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1999 BMW 540IT 4.4 V8 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at water outlet and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR BMW 540IT AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported BMW 540IT cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2000 BMW 540IT 4.4 V8 GAS
- If reusing belt, mark rotational direction for installation.
- Lock belt pulley in position using suitable holding tool, then remove mounting nut using suitable wrench. Nut has lefthand threads.
- Remove fan clutch.
- Remove engine splash shield.
- Tighten a...
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COMPONENT LOCATION DIAGRAMS FOR BMW 540IT AUTOMOBILES
Component location diagrams for most BMW 540IT cars and light trucks sold in the U.S. from 1990+.
 Fuel Change Over Circuit Diagram for 1999 BMW 540IT 4.4 V8 GASComponents on diagram: |
 Steering Angle Sensor Diagram for 2000 BMW 540IT 4.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR BMW 540IT AUTOMOBILES
OEM drawn wiring diagrams for most BMW 540IT cars and light trucks sold in the U.S.
 2000 BMW 540IT 4.4 V8 GAS Wiring DiagramComponents on diagram: |
 2000 BMW 540IT 4.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR BMW 540IT AUTOMOBILES
OEM TSB listings for most BMW 540IT cars and light trucks sold in the U.S. from 1985+.
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Document: GT1 TESTER - REVISED Vehicle: 2000 BMW 540IT 4.4 V8 GAS Auto Systems: |
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Document: Programming Failure Due to CD or DVD in Drives Vehicle: 2000 BMW 540IT 4.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR BMW 540IT AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most BMW 540IT cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most BMW 540IT cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most BMW 540IT cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most BMW 540IT cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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