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Audi 200 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Audi 200 car and truck
repair procedures including Audi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Audi 200 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Audi 200 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Audi 200 cars and light trucks from 1990+
Import Compressor Service -> Zexel Compressors -> COMPRESSOR CLUTCH SERVICE -> COMPRESSOR CLUTCH, REPLACE -> DKS-16H Compressor -> DKV-14C Compressor
Vehicle: 1991 Audi 200 2.2 L5 GAS
COMPRESSOR CLUTCH, REPLACE
DKV-14C Compressor
- Holding clutch disc with a suitable wrench, remove center bolt, Fig. .
- Attach clutch disc puller tool No. J-38874 or equivalent to clutch disc.
- Insert a screwdriver between two of the puller tools mounting pins, then remove clutch disc by turning center bolt on puller tool.
- Using snap ring pliers, remove snap ring.
- Position suitable pulley puller on end of driveshaft, then remove pulley, Fig. . If pulley is pressed on to the compressor, the puller claws should be hooke...
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BRAKE SERVICE PROCEDURES FOR Audi 200 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Audi 200 cars and light trucks from 1990+.
AUDI, DISC BRAKES -> Girling Single Piston w/Dual Mounting Bolts, Rear -> REAR BRAKE BASIC SETTING, CHECKING
Vehicle: 1990 Audi 200 2.2 L5 GAS
Parking brake cable must be free of tension during basic setting check.
- Using a suitable screwdriver, push caliper lever against stop on both sides of vehicle. Parking brake cable is too tight if lever of opposite side caliper is pulled away from stop.
- If necessary, loosen adjustment nut for parking brake cable until both levers rest against stop.
- On models except Quattro, push a screwdriver of a least .23...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Audi 200 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Audi 200 cars and light trucks sold in the U.S. for 1980+.
Audi -> Component Locations -> 1980-98 2.1L & 2.2L 5 Cylinder Gasoline Engine
Vehicle: 1991 Audi 200 2.2 L5 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Audi 200 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Audi 200 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1990 Audi 200 2.2 L5 GAS
- Remove wheel cover and remove nut securing axle shaft in hub.
- Raise and support vehicle, then remove wheels. Remove shield in right side driveshaft.
- Remove driveshaft flange to transmission securing screws, then pull speed sensor slightly out of housing.
- On automatic transmission models, remove stabilizer bar clamps and disconnect ball joint from hub.
- On all models, press axle shaft from hub usi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Audi 200 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Audi 200 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1991 Audi 200 2.2 L5 GAS
- Disconnect battery ground cable.
- Remove drive belts , then disconnect electrical connections from alternator.
- Remove alternator tensioning and mounting bolts and brackets, then alt...
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MAINTENANCE LAMP RESET PROCEDURES FOR Audi 200 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Audi 200 cars and light trucks sold in the U.S. from 1990+.
Audi -> Check Engine Lamp -> Less OBD II
Vehicle: 1991 Audi 200 2.2 L5 GAS
The Check Engine lamp will be illuminated when the ignition switch is placed in the On position. After the engine is started, the lamp should go off. If the lamp remains lit, a diagnostic trouble code has been stored in the Electronic Control Unit (ECU) memory. After completing diagnosis and repairs, the Check engine lamp can be reset as follows:
- With ignition switch ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Audi 200 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Audi 200 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1990 Audi 200 2.2 L5 GAS
- Drain coolant into a suitable container.
- Remove upper and lower coolant hoses.
- Disconnect engine coolant level (ECL) connector.
- Remove expansion tank and hose.
- Disconnect coolant fan cont...
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COMPONENT LOCATION DIAGRAMS FOR Audi 200 AUTOMOBILES
Component location diagrams for most Audi 200 cars and light trucks sold in the U.S. from 1990+.
 Auxiliary Relay Panel Diagram for 1990 Audi 200 2.2 L5 GASComponents on diagram: |
 Luggage Compartment Components Diagram for 1990 Audi 200 2.2 L5 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Audi 200 AUTOMOBILES
OEM drawn wiring diagrams for most Audi 200 cars and light trucks sold in the U.S.
 1991 Audi 200 2.2 L5 GAS Wiring DiagramComponents on diagram: |
 1990 Audi 200 2.2 L5 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Audi 200 AUTOMOBILES
OEM TSB listings for most Audi 200 cars and light trucks sold in the U.S. from 1985+.
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Document: REAR LID LOCK - INOPERATIVE - SERVICE PROCEDURE Vehicle: 1989 Audi 200 2.2 L5 GAS Symptoms: |
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Document: REAR CHILD RESTRAINT ANCHORAGES Vehicle: 1989 Audi 200 2.2 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Audi 200 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Audi 200 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Audi 200 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Audi 200 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Audi 200 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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