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Audi 100 Quattro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Audi 100 Quattro car and truck
repair procedures including Audi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Audi 100 Quattro automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Audi 100 Quattro AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Audi 100 Quattro cars and light trucks from 1990+
Import Compressor Service -> Zexel Compressor -> COMPRESSOR CLUTCH SERVICE -> COMPRESSOR CLUTCH, REPLACE -> DKS-13CH & DKS-17CH Compressors -> DKS-16H Compressor -> DKV-14C Compressor -> DKV-14D Compressor -> R-4 Compressor
Vehicle: 1993 Audi 100 Quattro CS 2.8 V6 GAS
COMPRESSOR CLUTCH, REPLACE
DKV-14D Compressor
- Using tool No. J-33939 or equivalent hold clutch plate, then remove clutch assembly to shaft center bolt, Fig. .
- Using puller tool No. J-33944-A and forcing screw tool No. J-33944-4 or suitable equivalents, remove driveplate Fig. .
- Remove adjusting shims Fig. .
- Using snap ring pliers, remove snap ring.
- Remove pulley using a suitable puller, Fig. .
- Disconnect field coil lead wire, then remove field coil.
- Reverse procedure to install, noting the following:
-
...
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BRAKE SERVICE PROCEDURES FOR Audi 100 Quattro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Audi 100 Quattro cars and light trucks from 1990+.
AUDI, POWER BRAKE UNITS -> CHECKING PRESSURE ACCUMULATOR PRESSURE RELIEF VALVE -> 100/200
Vehicle: 1991 Audi 100 Quattro 2.3 L5 GAS
100/200
- Ensure pump delivery rate is within specifications. Refer to "Checking Brake Servo Operating Pressure," step 5.
- With engine off, depress brake pedal approximately 20 times to reduce system pressure.
- Disconnect warning light switch electrical connector, then remove switch.
- Attach pressure gauge wit...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Audi 100 Quattro AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Audi 100 Quattro cars and light trucks sold in the U.S. for 1980+.
Audi -> Fuel Filter Replacement -> Gasoline Engines -> Removal & Installation
Vehicle: 1991 Audi 100 Quattro 2.3 L5 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Obtain the vehicle owner's radio theft protection code, then disconnect the battery ground cable. Briefly open fuel filler cap to relieve system pressure, then close it again.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Removal & Installation
On A4 and S4 mod...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Audi 100 Quattro AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Audi 100 Quattro cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1993 Audi 100 Quattro CS 2.8 V6 GAS
Driveshaft work must be performed with vehicle on a suitable dual support hoist.
- Remove catalytic converter, then tie exhaust pipe to left side of vehicle with wire.
- Remove support, if required, then loosen propeller shaft bolts at transmission, differential and center support.
- Ensure white dot on rear propeller shaft flange aligned with a black dot on differential flange. If not, scribe mark on propeller shaft and differential flanges prior to disassembly.
- Install a suitable alignment tool on driveshaft and tighten plastic nuts.
- Remove propeller shaft bolts at transmission and d...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Audi 100 Quattro AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Audi 100 Quattro cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1990 Audi 100 Quattro 2.3 L5 GAS
- Obtain audio coded anti-theft code, then disconnect battery ground cable.
- Disconnect electrical leads from starter solenoid.
- Remove starter mounting bolts, then the...
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MAINTENANCE LAMP RESET PROCEDURES FOR Audi 100 Quattro AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Audi 100 Quattro cars and light trucks sold in the U.S. from 1990+.
Audi -> Check Engine Lamp -> Less OBD II
Vehicle: 1994 Audi 100 Quattro CS 2.8 V6 GAS
The Check Engine lamp will be illuminated when the ignition switch is placed in the On position. After the engine is started, the lamp should go off. If the lamp remains lit, a diagnostic trouble code has been stored in the Electronic Control Unit (ECU) memory. After completing diagnosis and repairs, the Check engine lamp can be reset as follows:
- With ignition switch ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Audi 100 Quattro AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Audi 100 Quattro cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Audi 100 Quattro 2.3 L5 GAS
- Drain coolant into a suitable container.
- Remove upper and lower coolant hoses.
- Disconnect engine coolant level (ECL) connector.
- Remove expansion tank and hose.
- Disconnect coolant fan cont...
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SERPENTINE BELT SERVICE PROCEDURES FOR Audi 100 Quattro AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Audi 100 Quattro cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Version A -> Version B
Vehicle: 1993 Audi 100 Quattro CS 2.8 V6 GAS
Mark direction of belt travel before removing, using a crayon or marker. Reinstalling a used belt in opposite direction could damage belt.
Version A
- Remove drive belt guard.
- Loosen drive belt tensioner using 15mm wrench and drift 3204 or equivalent,...
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COMPONENT LOCATION DIAGRAMS FOR Audi 100 Quattro AUTOMOBILES
Component location diagrams for most Audi 100 Quattro cars and light trucks sold in the U.S. from 1990+.
 Luggage Compartment Components Diagram for 1990 Audi 100 Quattro 2.3 L5 GASComponents on diagram: |
 Diagram for 1990 Audi 100 Quattro 2.3 L5 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Audi 100 Quattro AUTOMOBILES
OEM drawn wiring diagrams for most Audi 100 Quattro cars and light trucks sold in the U.S.
 1992 Audi 100 Quattro CS 2.8 V6 GAS Wiring DiagramComponents on diagram: |
 1992 Audi 100 Quattro CS 2.8 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Audi 100 Quattro AUTOMOBILES
OEM TSB listings for most Audi 100 Quattro cars and light trucks sold in the U.S. from 1985+.
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Document: WARRANTY - ELSA WEB - SINGLE SOURCE FOR WARRANTY INFORMATION Vehicle: 1994 Audi 100 Quattro CS 2.8 V6 GAS Auto Systems: |
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Document: WARRANTY - NEW PART IDENTIFIER FOR PREMIUM RADIO Vehicle: 1993 Audi 100 Quattro CS 2.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Audi 100 Quattro AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Audi 100 Quattro cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Audi 100 Quattro cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Audi 100 Quattro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Audi 100 Quattro cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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