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Audi 100 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Audi 100 car and truck repair procedures including Audi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Audi 100 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Audi 100 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Audi 100 cars and light trucks from 1990+
Audi -> Component Replacement & Adjustment -> BLOWER MOTOR, REPLACE -> 80/90/COUPE QUATTRO -> EXCEPT 80/90/COUPE QUATTRO
Vehicle: 1991 Audi 100 2.3 L5 GAS
EXCEPT 80/90/COUPE QUATTRO
- On models equipped with air bag, disarm air bag system as described under .
- On 1992 100 models, remove plenum tray.
- On all models, remove heater/evaporator housing as described under .
- On 1992 100 models, remove intake duct with fresh air flap.
- On models except 1992 100, remove blower cooling hose.
- On all models, remove lock ring, stop washer and grommet, Fig. .
- Remove blower motor assembly.
- Reverse procedure to install. Lubricate fresh air blower guides with petroleum...
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BRAKE SERVICE PROCEDURES FOR Audi 100 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Audi 100 cars and light trucks from 1990+.
AUDI, DISC BRAKES -> Audi Single Piston w/Dual Mounting Bolts, Front -> CALIPER OVERHAUL
Vehicle: 1992 Audi 100 CS 2.8 V6 GAS
Refer to Fig. , when overhauling caliper.
- Place wooden block between caliper piston and caliper housing, then apply compressed air to brake line bore to force piston from housing.
- Remove piston seal from caliper piston bore using a suitable screwdriver. Use care not to damage piston bore. If either caliper piston or caliper piston bore is corroded, pitted or scored, affected part must be replaced.
- Slide protective...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Audi 100 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Audi 100 cars and light trucks sold in the U.S. for 1980+.
Audi -> Fuel Filter Replacement -> Gasoline Engines -> Removal & Installation
Vehicle: 1992 Audi 100 CS 2.8 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Obtain the vehicle owner's radio theft protection code, then disconnect the battery ground cable. Briefly open fuel filler cap to relieve system pressure, then close it again.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Removal & Installation
On A4 and S4 mod...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Audi 100 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Audi 100 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1993 Audi 100 S 2.8 V6 GAS
- Remove wheel cover and remove nut securing axle shaft in hub.
- Raise and support vehicle, then remove wheels. Remove shield in right side driveshaft.
- Remove driveshaft flange to transmission securing screws, then pull speed sensor slightly out of housing.
- On automatic transmission models, remove stabilizer bar clamps and disconnect ball joint from hub.
- On all models, press axle shaft from hub usi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Audi 100 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Audi 100 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1994 Audi 100 S 2.8 V6 GAS
- Disconnect battery ground cable.
- Remove serpentine drive belt Fig. , then disconnect electrical connections from alternator.
- Remove alternator mounting bolts and brackets, then ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Audi 100 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Audi 100 cars and light trucks sold in the U.S. from 1990+.
Audi -> Brake Pad Wear Indicator Lamp ->
Vehicle: 1992 Audi 100 2.8 V6 GAS
The brake pad wear warning lamp will be illuminated when disc brake pads wear d...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Audi 100 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Audi 100 cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1993 Audi 100 2.8 V6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at large coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Audi 100 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Audi 100 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Version A -> Version B
Vehicle: 1992 Audi 100 S 2.8 V6 GAS
Mark direction of belt travel before removing, using a crayon or marker. Reinstalling a used belt in opposite direction could damage belt.
Version A
- Remove drive belt guard.
- Loosen drive belt tensioner using 15mm wrench and drift 3204 or equivalent,...
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COMPONENT LOCATION DIAGRAMS FOR Audi 100 AUTOMOBILES
Component location diagrams for most Audi 100 cars and light trucks sold in the U.S. from 1990+.
Diagram for 1992 Audi 100 2.8 V6 GAS Components on diagram: |
Diagram for 1993 Audi 100 2.8 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Audi 100 AUTOMOBILES
OEM drawn wiring diagrams for most Audi 100 cars and light trucks sold in the U.S.
1993 Audi 100 CS 2.8 V6 GAS Wiring Diagram Components on diagram: |
1992 Audi 100 2.8 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Audi 100 AUTOMOBILES
OEM TSB listings for most Audi 100 cars and light trucks sold in the U.S. from 1985+.
Document: WARRANTY - NEW PART IDENTIFIER FOR PREMIUM RADIO Vehicle: 1991 Audi 100 2.3 L5 GAS Auto Systems: |
Document: AUDI OFFICIAL FACTORY MICROFICHE REPAIR INFORMATION ARCHIVED ON CD-ROM Vehicle: 1989 Audi 100 2.3 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Audi 100 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Audi 100 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Audi 100 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Audi 100 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Audi 100 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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