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2006 Volvo XC90 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Volvo XC90 AUTOMOBILES
Volvo -> Component Locations -> 2003-06 Volvo XC90, 2001-06 S60, 2000-04 S40 & V40, 1999-06 S80, 1998-06 C70, S70, V70 & 1992-97 850
Vehicle: 2006 Volvo XC90 2.5T 2.5 L5 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Volvo XC90 AUTOMOBILES
CV AXLE SHAFT, Replace -> Left Side -> Rear -> Right Side
Vehicle: 2006 Volvo XC90 2.5T 2.5 L5 GAS
Left Side
- Raise and support vehicle on lift.
- Remove hub cap.
- Remove front wheel lug nuts.
- Remove bolt for wheel hub driveshaft.
- Tap end of drive shaft approximately 15-20mm into wheel hub.
- Remove anti-roll bar strut from spring strut.
- Counterhold ball joint pinion so that ball joint boot cannot turn.
- Detach brake hose from its mounting lug in spring strut.
- Detach ABS line from its mounting lug in wheel arch.
- Slacken off nut for ball joint for control arm. Before removing the nuts from the ball joints, clean the exposed threads of rust. Lubricate using rust solvent before removing t...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2006 Volvo XC90 AUTOMOBILES
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification
Vehicle: 2006 Volvo XC90 V8 Ocean Race 4.4 V8 GAS
Accessing Diagnostic Trouble Codes
Connect a suitable scan tool the DLC (Data Link Connector). Follow the scan tool manufacturers instructions.
Diagnostic Trouble Code Identificati...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Volvo XC90 AUTOMOBILES
Starter, Replace
Vehicle: 2006 Volvo XC90 2.5T 2.5 L5 GAS
- Disconnect battery ground cable.
- Remove intake manifold between front cover plate and air cleaner housing.
- On models equipped with turbo, loosen hose clamps between charge air cooler and electronic throttle module, disconnect electrical connector and remove charge air cooler hose.
- On all model...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2006 Volvo XC90 AUTOMOBILES
Cabin Air Filter Service -> Volvo -> 1999-2006 S80, 2001-09 S60, 2001-07 V70, XC70 & 2003-09 XC90
Vehicle: 2006 Volvo XC90 2.5T 2.5 L5 GAS
The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.
- Remove the sound proofing panel from under the passenger side of the instrument panel.
- Remove the cabin air filter cover retaining screws, then the cover, Fig. .
- Press down on the cabin air filte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Volvo XC90 AUTOMOBILES
Volvo -> Service Indicator Lamp -> 2003-09 XC90
Vehicle: 2006 Volvo XC90 V8 4.4 V8 GAS
- Turn ignition Off.
- Depress trip odometer Reset button, then place the ignition switch in the On position within 2 seconds.
- Hold the reset button for the trip odometer pressed in until the original value has been reset .
- A general yellow lamp will light when the reset button must be released.
- Re...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Volvo XC90 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2006 Volvo XC90 V8 Ocean Race 4.4 V8 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger feed pipe and remove hose.
- Reposition clamp on cylinder head nipple and remove hose.
- Remove hose from vehicle.
- Reverse procedur...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Volvo XC90 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2006 Volvo XC90 V8 4.4 V8 GAS
- Remove coolant reservoir mounting bolt and move reservoir aside.
- Remove upper engine torque rod and mounting bolts.
- Remove cover over tensioner and mounting bolts.
- Remove cover over idler pulley and mounting bolts.
- Remove cover over tensioner and mounting bolts.
- Disconnect engine ground cable from frame and move aside.
- Disconnect power steering pressure line from power steering pump and move aside. Be prepared to collect escaping fluids.
- Rotate auto-tensioner clockwise, using a suita...
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COMPONENT LOCATION DIAGRAMS FOR 2006 Volvo XC90 AUTOMOBILES
Component location diagrams for most 2006 Volvo XC90 cars and light trucks sold in the U.S. from 1990+.
Reminder Lamps Diagram for 2006 Volvo XC90 V8 4.4 V8 GAS Components on diagram: |
Windshield Washer System Diagram for 2006 Volvo XC90 V8 Ocean Race 4.4 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2006 Volvo XC90 AUTOMOBILES
OEM drawn wiring diagrams for most 2006 Volvo XC90 cars and light trucks sold in the U.S.
2006 Volvo XC90 V8 4.4 V8 GAS Wiring Diagram Components on diagram: |
2006 Volvo XC90 V8 4.4 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2006 Volvo XC90 AUTOMOBILES
OEM TSB listings for most 2006 Volvo XC90 cars and light trucks sold in the U.S. from 1985+.
Document: DIFFERENTIAL ELECTRONIC MODULE (DEM), SOFTWARE (SW) - REVISED Vehicle: 2006 Volvo XC90 V8 4.4 V8 GAS Auto Systems: |
Document: TRANSMISSION CONTROL MODULE (TCM), SOFTWARE (SW) - REVISED Vehicle: 2006 Volvo XC90 V8 4.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2006 Volvo XC90 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Volvo XC90 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Volvo XC90 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Volvo XC90 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Volvo XC90 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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