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2006 BMW 525I CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 BMW 525I AUTOMOBILES
BMW -> Component Locations -> 5 Series
Vehicle: 2006 BMW 525I 3.0 L6 GAS
Refer to Fig. ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 BMW 525I AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2006 BMW 525I 3.0 L6 GAS
Front
Do not move vehicle with engine power once driveline shaft has been removed.
- Remove rear underbody protection from assemblies.
- Remove underbody protection at center.
- Remove bolts transmission companion flange.
- Remove bolts centering mount flange.
- Remove front driveline.
- Reverse procedure to install, noting...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2006 BMW 525I AUTOMOBILES
Component Replacement -> 1997-2003 -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Antenna -> TPMS Control Module
Vehicle: 2006 BMW 525I 3.0 L6 GAS
Tire Pressure Sensor
Removal
- Dismount tire using suitable tire machine ensuring not to damage tire pressure sensor.
- Remove the Torx screw, then the tire pressure sensor.
- Release valve stem union nut using removal tool No. 00 2 190, or equivalent Fig. .
- Remove washer from wheel.
Installation
- Install new Torx screw on tire pressure sensor, then twist new valve stem by hand approximately three turns. Do not tighten Torx screw, sensor and valve stem must be loosely joined together.
- Install the tire pressure sensor on wheel. Ensure the radial bore for gripping on the circumference of t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 BMW 525I AUTOMOBILES
Starter, Replace
Vehicle: 2006 BMW 525I 3.0 L6 GAS
- Disconnect battery ground cable.
- Remove bolts securing under cover reinforcement.
- Remove vacuum reservoir for exhaust flap, if equipped.
- Unclip fuel line from holders.
- Disconnect crankshaft pulse sensor connector.
- Disconnect S-terminal connector from starter motor solenoid.
- Remove B+ terminal nut from starter motor sole...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2006 BMW 525I AUTOMOBILES
Cabin Air Filter Service -> BMW -> 2004-05 645 & 2006-07 525, 530 & 2006-09 550, 650, M5, M6 & 2008-09 528 & 535
Vehicle: 2006 BMW 525I 3.0 L6 GAS
The service interval is determined by the service indicator.
- Open the hood.
- Rotate the quick release fastener 90° counterclockwise, Fig. .
- Release the retainer located at the side of the cabin air filter cover, the r...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 BMW 525I AUTOMOBILES
BMW -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 1997-2009 5 Series Except X5 -> Less iDrive -> Reset -> With iDrive
Vehicle: 2006 BMW 525I 3.0 L6 GAS
Reset
The reset procedure needs to be performed anytime the tire pressure is adjusted or the tires are rotated.
Less iDrive
- Turn ignition switch to On with vehicle in a stationary position.
- Press the Tire Pressure Warning/RDC button, located at front console or on the instrument panel, until the indicator lamp on the instrument panel is il...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 BMW 525I AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2006 BMW 525I 3.0 L6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at coolant connection and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 BMW 525I AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2006 BMW 525I 3.0 L6 GAS
- Remove fan cowl with electric fan.
- On models equipped with automatic transmissiondetach cooler for automatic transmission from fan cowl.
- Unclip line from fan cowl.
- Detach cable strap from fan cowl, then release bolt.
- Unlock catch from front of fan cowl then remove fan cowl t...
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COMPONENT LOCATION DIAGRAMS FOR 2006 BMW 525I AUTOMOBILES
Component location diagrams for most 2006 BMW 525I cars and light trucks sold in the U.S. from 1990+.
Door Components Diagram for 2006 BMW 525I 3.0 L6 GAS Components on diagram: |
Instrument Panel Components Diagram for 2006 BMW 525I 3.0 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2006 BMW 525I AUTOMOBILES
OEM drawn wiring diagrams for most 2006 BMW 525I cars and light trucks sold in the U.S.
2006 BMW 525I 3.0 L6 GAS Wiring Diagram Components on diagram: |
2006 BMW 525I 3.0 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2006 BMW 525I AUTOMOBILES
OEM TSB listings for most 2006 BMW 525I cars and light trucks sold in the U.S. from 1985+.
Document: Crankcase Ventilation System Specification Vehicle: 2006 BMW 525I 3.0 L6 GAS Auto Systems: |
Document: Diagnosis Feedback with ISTA Vehicle: 2006 BMW 525I 3.0 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2006 BMW 525I AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 BMW 525I cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 BMW 525I cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 BMW 525I cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 BMW 525I cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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