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2005 BMW Z4 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 BMW Z4 AUTOMOBILES
BMW -> Component Locations -> X3 & Z4
Vehicle: 2005 BMW Z4 2.5I 2.5 L6 GAS
On X3 and Z4 models, the fuel...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 BMW Z4 AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2005 BMW Z4 3.0I 3.0 L6 GAS
Front
The CV drive shafts differ in length. If required, mark CV drive shafts. The left CV drive shaft is shorter than the right CV drive shaft.
- Raise vehicle on lift.
- Remove front wheel lug nuts.
- Remove reinforcement plate.
- Remove engine undercover at front. There is no need to perform a front axle alignment check.
- Remove ABS pulse generator.
- Remove brake caliper and tie back.
- Force steering tie rod off swivel bearing.
- Remove tension strut with guide joint from swivel bearing.
- Remove control arm...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 BMW Z4 AUTOMOBILES
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification
Vehicle: 2005 BMW Z4 3.0I 3.0 L6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitable scan tool the DLC (Data Link Connector). Follow the scan tool manufacturers instructions.
Diagnostic Trouble Code Identificati...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 BMW Z4 AUTOMOBILES
Starter, Replace
Vehicle: 2005 BMW Z4 3.0I 3.0 L6 GAS
- Disconnect battery ground cable.
- Remove tension strut cover by turning counterclockwise with suitable tool. If equipped with snap out cover use suitable tool and pry upwards to remove.
- Remove screw and grip grommet and pull out tension strut from righthand side of vehicle. Do not remove grommet from bulkhead to eliminate improper installation of grommet.
- Loosen clamp and disconnect connector from air intake hose.
- Release air intake hose and remove intake filter housing bolts then remove housing.
- Remove bolts securing ignition cover.
- Remove microfilter housing by releasing cable holde...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 BMW Z4 AUTOMOBILES
Cabin Air Filter Service -> BMW -> 2004-07 M Coupe, Roadster & 2004-09 Z4
Vehicle: 2005 BMW Z4 3.0I 3.0 L6 GAS
Service interval is determined by the service indicator.
- Remove bottom righthand instrument panel attaching screws, then pull panel as indicated, Fig. .
- Disconnect plug conn...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 BMW Z4 AUTOMOBILES
BMW -> Service Indicator Cluster ->
Vehicle: 2005 BMW Z4 2.5I 2.5 L6 GAS
The service indicator cluster is used indicate when periodic maintenance is required. The service indicator consists of one yellow, five green and three red Light Emitting Diodes (LEDs), with the inscriptions "Oil Service" and "Inspection." When the ignition switch is turned to the On position, as many as five green LEDs will be illuminated.
The green LEDs will go out when the engine is started. If the yellow LED and one of the inscriptions illuminates with the ignition switch in the On position, and remain on after the engine has started, service the maintenance inscription indicated immediately. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 BMW Z4 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 BMW Z4 3.0I 3.0 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp at radiator and remove hose.
- Reposition hose clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 BMW Z4 AUTOMOBILES
Serpentine Drive Belt, Replace -> A/C Compressor Drive Belt -> Alternator Drive Belt
Vehicle: 2005 BMW Z4 3.0I 3.0 L6 GAS
A/C Compressor Drive Belt
- Mark direction of travel and reinstall drive belt in same direction of travel, if belt is to be reused.
- Remove splash guard, if required.
- On models equipped with hydraulic tensioner,remove dust cab. Push back belt tensioner at bolt connection of guide pulley and remove drive belt.
- On models equipped with mechanical tensioner,press back drive belt tensioner at hexagon head or Torx socket and remove drive belt.
- On all models, clean pulleys and inspect for any bent or damaged pulleys.
- Rever...
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COMPONENT LOCATION DIAGRAMS FOR 2005 BMW Z4 AUTOMOBILES
Component location diagrams for most 2005 BMW Z4 cars and light trucks sold in the U.S. from 1990+.
Body Components Diagram for 2005 BMW Z4 3.0I 3.0 L6 GAS Components on diagram: |
Underbody Components Diagram for 2005 BMW Z4 2.5I 2.5 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2005 BMW Z4 AUTOMOBILES
OEM drawn wiring diagrams for most 2005 BMW Z4 cars and light trucks sold in the U.S.
2005 BMW Z4 2.5I 2.5 L6 GAS Wiring Diagram Components on diagram: |
2005 BMW Z4 3.0I 3.0 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 BMW Z4 AUTOMOBILES
OEM TSB listings for most 2005 BMW Z4 cars and light trucks sold in the U.S. from 1985+.
Document: Tools and Equipment Vehicle: 2005 BMW Z4 2.5I 2.5 L6 GAS Auto Systems: |
Document: Diagnosis Feedback with ISTA Vehicle: 2005 BMW Z4 2.5I 2.5 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 BMW Z4 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 BMW Z4 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 BMW Z4 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 BMW Z4 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 BMW Z4 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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