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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Volvo S40 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Disc Brakes -> Tightening Specifications
Vehicle: 2002 Volvo S40 1.9 L4 GAS
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo S40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Rear -> Removal & Overhaul
Vehicle: 2002 Volvo S40 1.9 L4 GAS
Rear
Removal & Overhaul
- Raise and support rear of vehicle, then remove rear tires.
- Disconnect brake lines, then remove two caliper attaching bolts and caliper.
- Remove piston dust cover, then place a piece of wood or suitable material between both pistons. Force pistons out of bore using low pressure compressed air.
- Remove sealing rings, then bleeder screw. Do not separate brake caliper into two separate halves.
- Clean caliper assembly thoroughly using brake fluid or denatured alcohol.
- Remove any ...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo S40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Disc Brakes -> Parking Brake Service -> Parking Brake Shoes, Replace -> Parking Brake, Adjust
Vehicle: 2002 Volvo S40 1.9 L4 GAS
Parking Brake Shoes, Replace
- Loosen parking brake cable adjusting screw. Refer to " Parking Brake Adjustment."
- Raise and support vehicle, then remove rear wheels.
- Remove caliper.
- Remove brake disc, then remove brake shoe springs, brake shoes and adjuster, if applicable. On some models, it may be required to work through holes in axle shaft flange to gain access to springs.
- Before assembly, apply a t...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo S40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Anti-lock Brakes -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Diagnostic Trouble Code Table -> F. Intermittent Faults -> G. Diagnostic Trouble Code (DTC) Table -> H. Test Drive -> Intermittent Faults -> J. Diagnostic Trouble Code (DTC)/Diagnosis Table -> K. Symptoms/Diagnosis Table -> L. Mechanical Components, Fault Tracing -> Less Volvo Diagnostic Key -> MA. Diagnostic Trouble Codes (DTC), Wheel Sensors -> MB-Diagnostic Trouble Code (DTC) 1-4-1 -> MC-Diagnostic Trouble Code (DTC) 1-4-2 -> MD-Diagnostic Trouble Code (DTC) 1-4-4 -> ME-Diagnostic Trouble Codes (DTC), Valves -> MF-Diagnostic Trouble Code (DTC) 4-2-4 -> MG-Diagnostic Trouble Code (DTC) 4-4-1 -> MH-Diagnostic Trouble Code (DTC) 4-4-3 -> MJ-Diagnostic Trouble Code (DTC) 4-4-4 -> NA-ABS-Warning Indicator Does Not Light -> NB-ABS-Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NC-TRACS Warning Indicator Does Not Light -> ND-TRACS Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NE-Brake Warning Indicator Does Not Light -> NF-Brake Warning Indicator Does Not Go Out -> NG-Diagnostic Trouble Codes (DTC) Cannot Be Read -> NH-Poor Braking -> NJ-Both Front Wheels Are Wholly Or Partially Locked -> NK-No TRACS Function -> P-Signal Description, Control Module -> Reading Diagnostic Trouble Codes -> Wiring Diagrams -> With Volvo Diagnostic Key
Vehicle: 2002 Volvo S40 1.9 L4 GAS
The control unit contains a monitoring circuit to detect any internal faults in the control unit and any electrical faults in the sensors, hydraulic modulator or signaling system.
If a fault occurs, the control unit disengages the ABS and illuminates a warning light. When the warning light comes on, a complete fault tracing procedure should be followed. The fault tracing procedure assumes that the standard braking system is fully operational.
Accessing Diagnostic Trouble Codes
Less Volvo Diagnostic Key
- Connect diagnostic lead to position 3 on diagnostic output A, then turn ignit...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo S40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Anti-lock Brakes -> Precautions -> Battery Ground Cable -> Microprocessor Radios
Vehicle: 2002 Volvo S40 1.9 L4 GAS
Microprocessor Radios
On models equipped with microprocessor radios, always switch radio off before disconnecting or connecting batt...
CLICK HERE TO GET FULL ACCESS TO 2002 Volvo S40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volvo S40 cars and light trucks from 1990+.
Anti-lock Brakes -> Troubleshooting -> Component Fault Tracing
Vehicle: 2002 Volvo S40 1.9 L4 GAS
Component Fault Tracing
All procedures must be completed to avoid damaging the control unit.
Refer to wiring diagram and component locations in Figs. and , during fault tracing procedures.
- Inspect fuse in transient surge protector
- Inspect all connectors, wires and ground connections for ABS System.
- Switch ignition off.
- Disconnect connector from control unit by depressing lock spring and swinging connector out.
- Remove cover from hydraulic modulator.
- Remove cover from control unit connector.
- Remove white protective moldings from sides of connector.
- Inspect ground connections in connector.
- A...
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