1999 Plymouth Grand Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1999 Plymouth Grand Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Plymouth Grand Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Grand Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1999 Plymouth Grand Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Manual Air Conditioning & Heater System Diagnosis & Testing -> Caravan, Town & Country & Voyager -> A/C System Diagnosis & Testing -> 1998-99 -> 2000 -> A/C & RECIRC LED Flashing Simultaneously: Failed Cooldown Test -> Accessing Diagnostic Trouble Codes (DTCs) -> Actuator Calibration -> Clearing Diagnostic Trouble Codes -> Code 1-0: Passed All Tests -> Code 1-1: Mode Actuator Did Not Reach Defrost Position -> Code 1-2: Mode Actuator Did Not Reach Panel Position -> Code 1-3: Main Temperature Actuator/Passenger Temperature Actuator On A Zone System Did Not Reach Cold Stop -> Code 1-4: Main Temperature Actuator/Passenger Temperature Actuator On A Zone System Did Not Reach Hot Stop -> Code 1-5: Evaporator Probe Is Open -> Code 1-6: Evaporator Probe Is Shorted -> Code 1-7: Driver's Temperature Actuator On A Zone System Did Not Reach Cold Stop -> Code 1-8: Driver's Temperature Actuator On A Zone System Did Not Reach Hot Stop -> Code 1-9: HVAC Module Has An Internal Failure -> Code 1: Mode Actuator Did Not Reach Defrost Position -> Code 2: Mode Actuator Did Not Reach Panel Position -> Code 3: Blend/Passenger Actuator Did Not Reach Cold Stop -> Code 4: Blend/Passenger Actuator Did Not Reach Hot Stop -> Code 5: Evaporator Fin Sensor Open -> Code 6: Evaporator Fin Sensor Shorted -> Code 7: Zone/Driver Actuator Did Not Reach Cold Stop -> Code 8: Zone/Driver Actuator Did Not Reach Hot Stop -> Code 9: Control Module Internal Failure -> Cooldown Test -> Diagnostic Trouble Code Interpretation -> Diagnostics -> Empty Refrigerant System Leak Test -> Low Refrigerant Charge Leak Test -> Performance Test -> Refrigerant System Diagnosis -> System Leak Checking -> Visual Inspection
Vehicle: 1999 Plymouth Grand Voyager 3.3 V6 FLEX

Accessing Diagnostic Trouble Codes (DTCs)

If HVAC control module is replaced, the calibration diagnostic and cool down tests will need to be performed. Once this group of tests have successfully passed, they can be performed individually. The engine must be running during the test to provide hot coolant for the heater, A/C compressor operation and to ensure that the actuators are calibrated correctly. The HVAC control module is capable of troubleshooting the system in approximately 120 seconds. If a condition is detected, an error code is displayed. Th...

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BRAKE SERVICE PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Disc Brakes -> Caravan, Town & Country & Voyager -> Precautions -> Bleeding Brakes -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General Precautions
Vehicle: 1999 Plymouth Grand Voyager 3.0 V6 GAS

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings. The wheel bearings should be inspected at this time and repacked if necessary.

Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective pad is worn or damaged. Inspect and, if necessary, replace rear brake linings also.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness o...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1999 Plymouth Grand Voyager 3.8 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

On models equipped with fuel injected engines, r...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1999 Plymouth Grand Voyager 3.3 V6 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Starter, Replace
Vehicle: 1999 Plymouth Grand Voyager 3.0 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electrical connectors from starte...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 1999 Plymouth Grand Voyager 3.8 V6 GAS

The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Plymouth Grand Voyager 3.8 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1999 Plymouth Grand Voyager 3.3 V6 GAS

Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.

  • Disconnect battery gr...

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COMPONENT LOCATION DIAGRAMS FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Component location diagrams for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1990+.

Engine Splice Locations Diagram for 1999 Plymouth Grand Voyager  3.3 V6 GASEngine Splice Locations Diagram for 1999 Plymouth Grand Voyager 3.3 V6 GAS

Components on diagram:
  • Splice ES-02
  • Splice ES-05
  • Splice ES-08
  • Splice ES-10
  • Splice ES-18
  • Instrument Panel Connector Locations Diagram for 1999 Plymouth Grand Voyager  3.3 V6 FLEXInstrument Panel Connector Locations Diagram for 1999 Plymouth Grand Voyager 3.3 V6 FLEX

    Components on diagram:
  • Blower Motor
  • Ash Receiver Lamp
  • Universal Data Link Connector
  • Ground G-200
  • Ground G-201
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    WIRING DIAGRAMS FOR 1999 Plymouth Grand Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S.

    1999 Plymouth Grand Voyager  3.3 V6 FLEX Wiring Diagram1999 Plymouth Grand Voyager 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Electrical Symbol Identification
  • 1999 Plymouth Grand Voyager  3.8 V6 GAS Wiring Diagram1999 Plymouth Grand Voyager 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Memory Seat/Mirror Module
  • Driver Heated Seat Back
  • Memory Power Seat Switch
  • Driver Heated Seat Module
  • Driver Heated Seat Switch
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    TECHNICAL SERVICE BULLETINS FOR 1999 Plymouth Grand Voyager AUTOMOBILES

    OEM TSB listings for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1999 Plymouth Grand Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1999 Plymouth Grand Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
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    COMPONENT/PARTS SPECIFICATIONS FOR 1999 Plymouth Grand Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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    Click here to view more details1998 Plymouth Grand Voyager V6, 3 L, 2972 CC, 181 CID Rebuilt Engine, FWD, SOHC, roller cam., Warranty: 3-Year/100,000 Mile, .

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    $2,031.00
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