1999 Plymouth Grand Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1999 Plymouth Grand Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Plymouth Grand Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Grand Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1999 Plymouth Grand Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Component Replacement & Adjustment -> Light Trucks & Vans -> Expansion Valve, Replace -> 1998-99 Full Size Vans -> Durango -> Front -> Minivans -> Rear
Vehicle: 1999 Plymouth Grand Voyager 3.8 V6 GAS

Durango
  • Recover refrigerant as outlined under , then remove rear liquid line from engine compartment.
  • Remove electronic cycling clutch switch as outlined under "Electronic Cycling Clutch Switch, Replace."
  • Remove two screws securing expansion valve to evaporator tube mounting flange.
  • Remove expansion valve from evaporator tube mounting flange, then plug all open lines.
  • Reverse procedure to install.
1998-99 Full Size Vans
Front
  • Recover refrigerant as outlined under .
  • Remove screw that secures block fitting of su...

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BRAKE SERVICE PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 1999 Plymouth Grand Voyager 3.0 V6 GAS

Manual

  • Remove reservoir filler caps and fill reservoir with proper brake fluid.
  • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
  • Close each bleed screw as fluid starts to drip from them.
  • Fill master cylinder reservoir once more before proceeding.
  • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
  • Open up bleeder, then have an assistant press down brake pedal.
  • Once brake pedal is down, close bleeder. Repeat bleeding unt...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1999 Plymouth Grand Voyager 3.0 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

On models equipped with fuel injected engines, r...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1999 Plymouth Grand Voyager 3.3 V6 FLEX

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Starter, Replace
Vehicle: 1999 Plymouth Grand Voyager 3.3 V6 FLEX

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electrical connectors from starter motor and remove star...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1999 Plymouth Grand Voyager 3.3 V6 GAS

The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.

The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1999 Plymouth Grand Voyager 3.8 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at intake manifold.
  • Remove hose from intake manifold.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse proced...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1999 Plymouth Grand Voyager 3.3 V6 FLEX

Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.

  • Disconnect battery gr...

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COMPONENT LOCATION DIAGRAMS FOR 1999 Plymouth Grand Voyager AUTOMOBILES

Component location diagrams for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1990+.

Fuel System Component Locations Diagram for 1999 Plymouth Grand Voyager  3.3 V6 FLEXFuel System Component Locations Diagram for 1999 Plymouth Grand Voyager 3.3 V6 FLEX

Components on diagram:
  • Evaporative Canister
  • Fuel Tank Vent
  • Leak Detection Pump Pressure Hose
  • Purge Hose
  • Instrument Panel Connector Locations Diagram for 1999 Plymouth Grand Voyager  3.8 V6 GASInstrument Panel Connector Locations Diagram for 1999 Plymouth Grand Voyager 3.8 V6 GAS

    Components on diagram:
  • Blower Motor
  • Ash Receiver Lamp
  • Universal Data Link Connector
  • Ground G-200
  • Ground G-201
  • CLICK HERE TO GET FULL ACCESS TO 1999 Plymouth Grand Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1999 Plymouth Grand Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S.

    1999 Plymouth Grand Voyager  3.3 V6 GAS Wiring Diagram1999 Plymouth Grand Voyager 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Remote Keyless Entry Module
  • Horn Relay
  • Body Control Module
  • Horn
  • Horn Switch
  • 1999 Plymouth Grand Voyager  3.8 V6 GAS Wiring Diagram1999 Plymouth Grand Voyager 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Wiper Module
  • Wiper High/Low Relay
  • Body Control Module
  • Wiper On Relay
  • Front Wiper Switch
  • CLICK HERE TO GET FULL ACCESS TO 1999 Plymouth Grand Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1999 Plymouth Grand Voyager AUTOMOBILES

    OEM TSB listings for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1999 Plymouth Grand Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1999 Plymouth Grand Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 1999 Plymouth Grand Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1999 Plymouth Grand Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1999 Plymouth Grand Voyager SPECIFICATIONS DATA!

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