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1995 Volvo 850 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1995 Volvo 850 AUTOMOBILES
Air Bag System Precautions -> Volvo -> Disarming
Vehicle: 1995 Volvo 850 2.4 L5 GAS
- Obtain radio anti-theft code, then record station presets.
- On models equipped with microprocessor radio, turn radio off.
- On all models, turn ignition Off.
- Before disconnect...
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BRAKE SERVICE PROCEDURES FOR 1995 Volvo 850 AUTOMOBILES
Anti-lock Brakes -> System Service -> 1995 -> 1996-97 -> 850 -> 940 & 960 -> Brake System Bleed -> Component Replacement -> Control Module -> Front Sensor -> Hydraulic Modulator -> Less Multi-Link Rear Suspension -> Multi-Link Suspension -> Rear Sensor
Vehicle: 1995 Volvo 850 Turbo 2.3 L5 GAS
Brake System Bleed
850
- Turn ignition switch to Off position, then raise and support vehicle.
- Clean area around brake fluid reservoir cap, then remove cap.
- Connect bleeding unit to brake fluid reservoir. Follow manufacturer's instruction for connecting and operating bleeding unit.
- Depress brake pedal several times to remove any air bubbles from clutch master cylinder.
- Remove dust cap from bleed nipple on one of the rear wheels and connect hose from overflow bottle.
- Open bleed nipple, then close and tighten nipple when no further air bubbles can be seen in fluid flowing out. Remove hose a...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1995 Volvo 850 AUTOMOBILES
Volvo -> Fuel Filter Replacement -> S70, V70, XC70 & 850
Vehicle: 1995 Volvo 850 T-5R 2.3 L5 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Always disconnect the battery ground cable before replacing the fuel filter. Position a shop towel over fuel filter connections before disconnecting.
- Remove the throttle pulley cover and shield over the valve on fuel rail.
- Connect adapter tool (Volvo tool No. 999 5484 or equivalent), to fuel drainage unit (Volvo tool Nos. 981 2270, 2273 and 2282 or equivalents).
- Connect the adapter to va...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1995 Volvo 850 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1995 Volvo 850 GLT 2.4 L5 GAS
- Remove front wheels.
- Detach bracket for brake hose and ABS cable. Let bracket hang loose.
- Detach link from anti-roll bar.
- Detach link/ball joint from stub axle (both sides).
- Install protective sleeves on ball joints.
- On left side detach drive shaft from transmission. Use a suitable disconnecting tool between transmission and inside of drive shaft joint.
- Fold out spring strut and remove drive shaft from transmissi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1995 Volvo 850 AUTOMOBILES
Alternator, Replace
Vehicle: 1995 Volvo 850 GLT 2.4 L5 GAS
- Disconnect battery ground cable at battery.
- On turbo models, remove air intake between radiator and air cleaner (ACL) housing.
- Remove charge air pipe over engine.
- On all models, remove engine cooling fan.
- Remove charge air pipe from cooling system.
- Remove auxiliaries belt.
- Remove bolt and nut that run through upper mounting.
- On models with air conditioning, loosen lower bolts for compressor s...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1995 Volvo 850 AUTOMOBILES
Cabin Air Filter Service -> Volvo -> 1993-97 850 & 1997-2000 C70, S70 & V70
Vehicle: 1995 Volvo 850 Turbo 2.3 L5 GAS
The cabin air filter should be replaced every 24 months or 20,000 miles. The filter should be replaced more often if air flow is less than normal.
- Note the position of the windshield wiper blades on the windshield.
- Remove the windshield wiper arm retaining nuts, then the wiper arms.
- Remove the upper cowl panel retaining screws.
- Disconnect hoses and clamp...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1995 Volvo 850 AUTOMOBILES
Volvo -> Check Engine Lamp ->
Vehicle: 1995 Volvo 850 2.4 L5 GAS
This lamp should be illuminated when the ignition switch is placed in the On position. After the engine has been started, the lamp should go out. If it remains lit, a problem has b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1995 Volvo 850 AUTOMOBILES
Radiator, Replace
Vehicle: 1995 Volvo 850 GLT 2.4 L5 GAS
- Remove expansion tank cap, then remove guard from under radiator.
- Drain coolant into suitable container.
- Remove electric cooling fan, then disconnect radiator ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1995 Volvo 850 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1995 Volvo 850 GLT 2.4 L5 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1995 Volvo 850 AUTOMOBILES
Component location diagrams for most 1995 Volvo 850 cars and light trucks sold in the U.S. from 1990+.
Engine Central Electrical Unit Relay Locations Diagram for 1995 Volvo 850 T-5R 2.3 L5 GAS Components on diagram: |
Ground Locations Diagram for 1995 Volvo 850 T-5R 2.3 L5 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1995 Volvo 850 AUTOMOBILES
OEM drawn wiring diagrams for most 1995 Volvo 850 cars and light trucks sold in the U.S.
1995 Volvo 850 T-5R 2.3 L5 GAS Wiring Diagram Components on diagram: |
1995 Volvo 850 T-5R 2.3 L5 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1995 Volvo 850 AUTOMOBILES
OEM TSB listings for most 1995 Volvo 850 cars and light trucks sold in the U.S. from 1985+.
Document: STUCK CDS IN AUDIO UNIT Vehicle: 1995 Volvo 850 2.4 L5 GAS Auto Systems: |
Document: SAFETY RECALL - FUEL TANK AND HEAT SHIELD Vehicle: 1995 Volvo 850 2.4 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1995 Volvo 850 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1995 Volvo 850 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1995 Volvo 850 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1995 Volvo 850 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1995 Volvo 850 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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