1994 BMW 325IS Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1994 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325IS cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Caliper Overhaul -> Caliper, Replace -> Front -> Rear
Vehicle: 1994 BMW 325IS 2.5 L6 GAS

Caliper, Replace

Front
  • Raise and support vehicle, then remove front wheel.
  • Drain a moderate amount of brake fluid from reservoir with a syringe.
  • Disconnect caliper brake hose.
  • Remove caliper bolts and disconnect brake pad wear sensor electrical connector, if necessary.
  • Remove caliper toward rear.
  • Reverse procedure to install, noting the following:
    • Tighten bolts to specifications.
    • Bleed brake system.
    • Ensure brake pad wear sensor wire does not contact rotor or wheel.
Rear
  • Raise and support vehicle, then remove wheel.
  • Drain a moderate amount of brake fluid from reservoir with a syringe.
  • Disconne...

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BRAKE SERVICE PROCEDURES FOR 1994 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325IS cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting
Vehicle: 1994 BMW 325IS 2.5 L6 GAS

Refer to Fig. , for hy...

CLICK HERE TO GET FULL ACCESS TO 1994 BMW 325IS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325IS cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> 735 & 750 -> 850 -> H-31 Hydraulic System -> Master Cylinder
Vehicle: 1994 BMW 325IS 2.5 L6 GAS

H-31 Hydraulic System

The H-31 hydraulic system, Fig. , incorporates a power flow regulator which diverts a small flow of fluid from the power steering operating circuit for the power assisted brake system. It charges the hydraulic reservoir in a high pressure range without impairing the function of power steering. The pressurized hydraulic oil volume is supplied to the booster for the sake of power assistance and is applied by operating the connected standard tandem master cylinder. should the power steering pump fail, the hydraulic reservoir has sufficient reserve pressure to permi...

CLICK HERE TO GET FULL ACCESS TO 1994 BMW 325IS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325IS cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> Parking Brake
Vehicle: 1994 BMW 325IS 2.5 L6 GAS

Parking Brake

  • Ensure parking brake lever is fully released and cables operate freely, then raise and support rear of vehicle.
  • On models with wheel bolts, remove 1 wheel bolt from each wheel. On models with studs, remove rear wheels and secure brake discs using lug nuts and spacers.
  • On all models, rotate wheel until bolt hole is aligned with parking brake star adjuster. Adjuster is located approximately 30° behind the vertical axis of the wheel on 318 and 325 models, Fig. , or 45° below horizontal axis of wheel toward rear of vehicle on all models except 318 and 325, Fig. ...

CLICK HERE TO GET FULL ACCESS TO 1994 BMW 325IS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325IS cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 1994 BMW 325IS 2.5 L6 GAS

  • Connect suitable pressure bleeder to brake fluid reservoir. Maximum charging pressure is 43.5 psi.
  • Attach bleeder hose and container to right rear wheel. Bleed until no bubbles appear.
  • Repeat step 2 for left rear, right front and left front wheels.
  • Support rear suspension at wheel carriers and lower car so rear suspension compresses to its normal loaded position (to prevent damage to output shaft joints). Wheels must be able to turn freely.
  • Attach...

CLICK HERE TO GET FULL ACCESS TO 1994 BMW 325IS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 BMW 325IS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325IS cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> 318 & 325 -> 735, 750 & 850 -> Brake Force Regulator, Replace -> Master Cylinder, Replace -> Power Flow Regulator, Replace
Vehicle: 1994 BMW 325IS 2.5 L6 GAS

Master Cylinder, Replace

  • Remove brake fluid from master cylinder with a syringe.
  • Remove plug and clutch hose if equipped.
  • Remove fluid reservoir.
  • Remove brake lines, then mounting bolts.
  • Remove master cylinder.
  • Reverse procedure to install and bleed brake system.

Power Flow Regulator, Replace

735, 750 & 850
  • With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for full stop braking action.
  • Disconnect electri...

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