1994 BMW 325I Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1994 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325I cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> Parking Brake
Vehicle: 1994 BMW 325I 2.5 L6 GAS

Parking Brake

  • Ensure parking brake lever is fully released and cables operate freely, then raise and support rear of vehicle.
  • On models with wheel bolts, remove 1 wheel bolt from each wheel. On models with studs, remove rear wheels and secure brake discs using lug nuts and spacers.
  • On all models, rotate wheel until bolt hole is aligned with parking brake star adjuster. Adjuster is located approximately 30° behind the vertical axis of the wheel on 318 and 325 models, Fig. , or 45° below horizontal axis of wheel toward rear of vehicle on all models except 318 and 325, Fig. ...

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BRAKE SERVICE PROCEDURES FOR 1994 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325I cars and light trucks from 1990+.

Power Brake Units -> Diagnosis & Testing -> 318, 325, 525 & 535 -> Brake Booster Vacuum Supply Check -> Function Test
Vehicle: 1994 BMW 325I 2.5 L6 GAS

Function Test

  • Operate brake pedal ten times with engine stopped.
  • If brake pedal gives, system is okay.
  • If brake pedal does not give, check valve, vacuum hose and/or rubber ring between master cylinder and brake booster could be defective.

Brake Booster Vacuum Supply Check

318, 325...

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BRAKE SERVICE PROCEDURES FOR 1994 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325I cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> 318 & 325 -> 735, 750 & 850 -> Brake Force Regulator, Replace -> Master Cylinder, Replace -> Power Flow Regulator, Replace
Vehicle: 1994 BMW 325I 2.5 L6 GAS

Master Cylinder, Replace

  • Remove brake fluid from master cylinder with a syringe.
  • Remove plug and clutch hose if equipped.
  • Remove fluid reservoir.
  • Remove brake lines, then mounting bolts.
  • Remove master cylinder.
  • Reverse procedure to install and bleed brake system.

Power Flow Regulator, Replace

735, 750 & 850
  • With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for full stop braking action.
  • Disconnect electri...

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BRAKE SERVICE PROCEDURES FOR 1994 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325I cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> 318 & 325 -> Except 318 & 325 -> Front Brake Pads, Replace -> Rear Brake Pads, replace
Vehicle: 1994 BMW 325I 2.5 L6 GAS

Front Brake Pads, Replace

318 & 325
  • Raise and support vehicle, then remove front wheels.
  • Remove brake pad wear indicator connector from left side of caliper.
  • Remove anti-rattle clip, then the caliper sliding bolt plastic caps.
  • Lift brake hose out of holder, then remove caliper sliding bolts.
  • Remove caliper toward rear. Remove brake pads, then suspend caliper from frame with wire.
  • Reverse procedure to install, noting the following:
    • Compress caliper piston into bore.
    • Check fluid level and bleed brake system as necessary.
    • Tighten to specifications.
Except 318 & 325
  • Remove wheels and disconne...

CLICK HERE TO GET FULL ACCESS TO 1994 BMW 325I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325I cars and light trucks from 1990+.

Anti-lock Brakes -> Description
Vehicle: 1994 BMW 325I 2.5 L6 GAS

The Anti-Lock Brake System (ABS) consists of a control unit, hydraulic unit, speed sensors and wiring harness. Each speed sensor has a gear wheel which runs past the permanently magnetized edge of the speed sensor installed in the wheel hub. The rotary motion of the wheels is recorded by inductive sensors and an electric signal is sent to the electronic control unit.

The electronic control unit is located in a compartment on the right side of the engine compartment. This control unit inputs acceleration, deceleration and slip factors from the electronic speed sensors, which are propo...

CLICK HERE TO GET FULL ACCESS TO 1994 BMW 325I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 BMW 325I cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 1994 BMW 325I 2.5 L6 GAS

  • Connect suitable pressure bleeder to brake fluid reservoir. Maximum charging pressure is 43.5 psi.
  • Attach bleeder hose and container to right rear wheel. Bleed until no bubbles appear.
  • Repeat step 2 for left rear, right front and left front wheels.
  • Support rear suspension at wheel carriers and lower car so rear suspension compresses to its normal loaded position (to prevent damage to output shaft joints). Wheels must be able to turn freely.
  • Attach...

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