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1992 GEO Tracker CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 GEO Tracker AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> EVAPORATOR CORE, REPLACE -> ASTRO & SAFARI -> BRAVADA -> C & K SERIES -> Diesel Engine -> Except Diesel Engine -> Front Unit -> G SERIES -> LUMINA APV, SILHOUETTE & TRANS SPORT -> OVERHEAD SYSTEM -> Overhead Unit -> S/T-10/15 -> TRACKER
Vehicle: 1992 GEO Tracker 1.6 L4 GAS
ASTRO & SAFARI
Front Unit
- Disconnect battery ground cable, then recover refrigerant from A/C system.
- Drain cooling system, then remove windshield washer fluid bottle.
- Disconnect electrical connectors, then remove heater hoses from core tubes.
- Disconnect and cap refrigerant lines from accumulator.
- Remove multi-use bracket, then disconnect and cap evaporator inlet tube from evaporator.
- Remove case flange retaining nuts, then the blower case and evaporator.
- Separate evaporator case halves and remove evaporator cor...
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BRAKE SERVICE PROCEDURES FOR 1992 GEO Tracker AUTOMOBILES
Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 1992 GEO Tracker 1.6 L4 GAS
Master Cylinder
Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating inline. The primary piston controls the front brake system and the secondary piston controls the rear brake system.
Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.
The quick take-up uses a spring-loaded ball check valv...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 GEO Tracker AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1992 GEO Tracker 1.6 L4 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 GEO Tracker AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 1992 GEO Tracker 1.6 L4 GAS
Front
- Raise and support vehicle.
- If vehicle is equipped with a transfer case,place drain pan or suitable container underneath transfer case. Remove drain plug and drain fluid.
- Place index marks on pinion flange yoke and differential pinion flange.
- Remove bolts and nuts holding yoke, then separate pinion flange yoke from differential pinion flange.
- Remove sliding yoke from transfer case, then remove propeller shaft from vehicle.
- Inspect propeller shaft for dents or other damage. Replace shaft if damaged.
- Inspect universal joints for smooth pivoting. If universal joints bind or appea...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 GEO Tracker AUTOMOBILES
Starter, Replace
Vehicle: 1992 GEO Tracker 1.6 L4 GAS
- Disconnect battery ground cable.
- Remove battery cable retaining nut and cable from starter solenoid.
- Remove starter solenoid electrical connector.
- Remove starter motor upper mounting nut and bolt, then battery cable from st...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 GEO Tracker AUTOMOBILES
General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
Vehicle: 1992 GEO Tracker 1.6 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 GEO Tracker AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 GEO Tracker 1.6 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant pump.
- Remove radiator outlet hose from coolant pump and from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 GEO Tracker AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 GEO Tracker 1.6 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1992 GEO Tracker AUTOMOBILES
Component location diagrams for most 1992 GEO Tracker cars and light trucks sold in the U.S. from 1990+.
Engine Components Diagram for 1992 GEO Tracker 1.6 L4 GAS Components on diagram: |
Rear Of Engine Compartment Diagram for 1992 GEO Tracker 1.6 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 GEO Tracker AUTOMOBILES
OEM drawn wiring diagrams for most 1992 GEO Tracker cars and light trucks sold in the U.S.
1992 GEO Tracker 1.6 L4 GAS Wiring Diagram Components on diagram: |
1992 GEO Tracker 1.6 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 GEO Tracker AUTOMOBILES
OEM TSB listings for most 1992 GEO Tracker cars and light trucks sold in the U.S. from 1985+.
Document: INFORMATION ON USE OF DIAGNOSTIC WORKSHEET - REVISED Vehicle: 1992 GEO Tracker 1.6 L4 GAS Auto Systems: |
Document: DIAGNOSIS OF CRACKED OR BROKEN TRANSMISSION CASE - REVISED Vehicle: 1992 GEO Tracker 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 GEO Tracker AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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