1992 BMW 325I Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Disc Brakes -> PARKING BRAKE ADJUSTMENT
Vehicle: 1992 BMW 325I 2.5 L6 GAS

  • Ensure parking brake lever is fully released and cables operate freely, then raise and support rear of vehicle.
  • On models with wheel bolts, remove 1 wheel bolt from each wheel. On models with studs, remove rear wheels and secure brake discs using lug nuts and spacers.
  • On all models, rotate wheel until bolt hole is aligned with parking brake star adjuster. Adjuster is located approximately 30 ° behind the vertical axis of the wheel on 300 series vehicles, Fig. , or 45 ° below horizontal axis of wheel toward rear of vehicle on 500, 600, 700 & 800 series vehic...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Hydraulic Brakes -> DESCRIPTION -> 735 & 750 -> 850 -> H-31 HYDRAULIC SYSTEM -> MASTER CYLINDER
Vehicle: 1992 BMW 325I 2.5 L6 GAS

H-31 HYDRAULIC SYSTEM

The H-31 hydraulic system, Fig. incorporates a power flow regulator which diverts a small flow of fluid from the power steering operating circuit for the power assisted brake system. It charges the hydraulic reservoir in a high pressure range without impairing the function of power steering. The pressurized hydraulic oil volume is supplied to the booster for the sake of power assistance and is applied by operating the connected standard tandem master cylinder. should the power steering pump fail, the hydraulic reservoir has sufficient reserve pressure to permit...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Power Brake Units -> TROUBLESHOOTING -> 318, 325, 525 & 535 -> BRAKE BOOSTER VACUUM SUPPLY CHECK -> FUNCTION TEST
Vehicle: 1992 BMW 325I 2.5 L6 GAS

FUNCTION TEST

  • Operate brake pedal ten times with engine stopped.
  • If brake pedal gives, system is okay.
  • If brake pedal does not give, check valve, vacuum hose and/or rubber ring between master cylinder and brake booster could be defective.

BRAKE BOOSTER VACUUM SUPPLY CHECK

318, 325, ...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Disc Brakes -> REAR BRAKE PADS REPLACEMENT
Vehicle: 1992 BMW 325I 2.5 L6 GAS

  • Remove wheels and disconnect electrical connector from wear sensor, if equipped.
  • Pry caps off caliper guide bolts and remove guide bolts.
  • Pry outer pad retaining clamp...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Power Brake Units -> POWER BRAKE UNIT SERVICE -> 318, 325, 525 & 535 -> 735, 750 & 850 -> POWER BRAKE BOOSTER, REPLACE
Vehicle: 1992 BMW 325I 2.5 L6 GAS

POWER BRAKE BOOSTER, REPLACE

318, 325, 525 & 535
  • Remove master cylinder from booster.
  • Remove lower left trim panel.
  • Disconnect bayonet pin and clip from booster pushrod, below instrument panel. Fig.
  • Detach booster from pedal base. Remove booster from engine compartment.
  • Reverse procedure to install.
735, 750 & 850
  • With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for fu...

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BRAKE SERVICE PROCEDURES FOR 1992 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 BMW 325I cars and light trucks from 1990+.

Disc Brakes -> TIGHTENING SPECIFICATIONS
Vehicle: 1992 BMW 325I 2.5 L6 GAS

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