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1991 Volvo 740 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Volvo 740 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volvo 740 automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Volvo mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1991 Volvo 740 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 1991 Volvo 740 AUTOMOBILES

    Imported Cars & Light Trucks & Vans -> 1991-92 -> Oil Charge -> 1992 240SX -> 1992 Q45 -> 1992 Sonata -> 3000GT -> 323 -> 911 -> 928 -> 929 -> Accord -> Acura -> Amigo, Pickup & Rodeo -> B2200 & B2600i -> Civic -> Corrado & Passat -> Daihatsu -> Delco 4 Cylinder Radial Compressor -> Diamante -> Eclipse -> ES 300 -> Except 1992 240SX -> Except 1992 Q45 -> Except 1992 Sonata -> Except ES 300 -> Except SVX -> Except York Compressors -> Expo -> Galant -> Golf, GTI & Jetta -> Honda -> Hyundai -> Impulse & Stylus -> Infiniti -> Isuzu -> Jaguar -> Lexus -> Mazda -> Mercedes Benz -> Miata -> Mirage -> Mitsubishi -> Montero -> MPV -> MX-6 & 626 -> Navajo -> Nissan -> Peugeot -> Pickup -> Porsche -> Precis -> Prelude -> RX-7 -> Saab -> Sanden Compressor -> Seiko-Seiki Compressor -> Sterling -> Subaru -> Suzuki -> SVX -> Toyota -> Trooper -> Vanagon -> Volkswagen -> Volvo -> York Compressors
    Vehicle: 1991 Volvo 740 2.3 L4 GAS

    Acura

    When replacing compressor, drain 1 ounce of oil from replacement compressor prior to installation. When replacing other components, add oil as follows:

    Condenser:
    Integra 1/3 ounce
    Legend 1/2 ounce
    Vigor 2/3 ounce
    Evaporator:
    Integra-1 ounce
    Legend 1/2 ounces
    Vigor 1/2 ounce
    Lines 1/3 ounce
    Receiver/Drier 1/3 ounce

    Daihatsu

    When overhauling or replacing compressor, drain oil from old compressor and measure amount of oil recovered, add same amount measured plus an additional .7 ounce to compressor. When re...

    CLICK HERE TO GET FULL ACCESS TO 1991 Volvo 740 A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 1991 Volvo 740 AUTOMOBILES

    VOLVO, ANTI-LOCK BRAKES -> DIAGNOSIS & TESTING -> COMPONENT FAULT TRACING
    Vehicle: 1991 Volvo 740 SE 2.3 L4 GAS

    The control unit contains a monitoring circuit to detect any internal faults in the control unit and any electrical faults in the sensors, hydraulic modulator or signaling system.

    If a fault occurs, the control unit disengages the ABS and illuminates a warning light. When the warning light comes on, a complete fault tracing procedure should be followed. The fault tracing procedure assumes that the standard braking system is fully operational.

    COMPONENT FAULT TRACING

    All procedures must be completed to avoid damaging the control unit.

    Refer to Figs through when performing the f...

    CLICK HERE TO GET FULL ACCESS TO 1991 Volvo 740 BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Volvo 740 AUTOMOBILES

    Volvo -> Component Locations -> 1998 Volvo S90, V90, 1983-93 240, 1980-84 260, 1985-92 740, 1983-90 760, 1987-90 780 & 1991-97 940 & 960
    Vehicle: 1991 Volvo 740 2.3 L4 GAS

    CLICK HERE TO GET FULL ACCESS TO 1991 Volvo 740 FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Volvo 740 AUTOMOBILES

    DRIVESHAFT U-JOINT, Replace
    Vehicle: 1991 Volvo 740 2.3 L4 GAS

    • Raise and support vehicle.
    • Remove u-joint bolts.
    • Pry shaft backwards slightly and tilt it down forward...

    CLICK HERE TO GET FULL ACCESS TO 1991 Volvo 740 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Volvo 740 AUTOMOBILES

    Starter, Replace
    Vehicle: 1991 Volvo 740 SE 2.3 L4 GAS

    • Remove hose and pipe for charge air cooler.
    • Remove splash guard.
    • Remove power cable and antenna from starter motor.
    • ...

    CLICK HERE TO GET FULL ACCESS TO 1991 Volvo 740 STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Volvo 740 AUTOMOBILES

    Volvo -> Air Bag Warning Lamp ->
    Vehicle: 1991 Volvo 740 SE 2.3 L4 GAS

    If the Air Bag warning lamp lights and stays on, diagnosis and ...

    CLICK HERE TO GET FULL ACCESS TO 1991 Volvo 740 MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Volvo 740 AUTOMOBILES

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 1991 Volvo 740 2.3 L4 GAS

    Lower

    • Drain coolant into a suitable container.
    • Reposition lower hose clamp at radiator and remove hose.
    • Reposition lower hose clamp at water pump and remove hose.
    • Remove hose from vehicle.
    • Reverse procedure to i...

    CLICK HERE TO GET FULL ACCESS TO 1991 Volvo 740 RADIATOR & HOSE REPLACEMENT PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 1991 Volvo 740 AUTOMOBILES

    Component location diagrams for most 1991 Volvo 740 cars and light trucks sold in the U.S. from 1990+.

    Cruise Control Components Diagram for 1991 Volvo 740 SE 2.3 L4 GASCruise Control Components Diagram for 1991 Volvo 740 SE 2.3 L4 GAS

    Components on diagram:
  • Ignition Lock
  • Cruise Control Unit
  • Brake Pedal Switch
  • Clutch Pedal Switch
  • Cruise Control Vacuum Pump
  • Ignition System EZ-116K Components Diagram for 1991 Volvo 740  2.3 L4 GASIgnition System EZ-116K Components Diagram for 1991 Volvo 740 2.3 L4 GAS

    Components on diagram:
  • Ignition Switch
  • Ignition Coil
  • Throttle Switch
  • Knock Sensor
  • Fuse Box
  • CLICK HERE TO GET FULL ACCESS TO 1991 Volvo 740 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1991 Volvo 740 AUTOMOBILES

    OEM drawn wiring diagrams for most 1991 Volvo 740 cars and light trucks sold in the U.S.

    1991 Volvo 740  2.3 L4 GAS Wiring Diagram1991 Volvo 740 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Ignition Switch
  • Power Antenna Switch
  • Light Switch
  • Power Antenna
  • 1991 Volvo 740 SE 2.3 L4 GAS Wiring Diagram1991 Volvo 740 SE 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Overdrive Relay
  • Speedometer
  • Overdrive Switch
  • Overdrive Solenoid
  • CLICK HERE TO GET FULL ACCESS TO 1991 Volvo 740 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1991 Volvo 740 AUTOMOBILES

    OEM TSB listings for most 1991 Volvo 740 cars and light trucks sold in the U.S. from 1985+.

    Document: STUCK CDS IN AUDIO UNIT
    Vehicle: 1991 Volvo 740 2.3 L4 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: ROAD SIDE ASSISTANCE ON CALL - REVISED
    Vehicle: 1991 Volvo 740 2.3 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1991 Volvo 740 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1991 Volvo 740 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Volvo 740 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Volvo 740 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Volvo 740 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Volvo 740 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1991 Volvo 740 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1992 Volvo 740 Mirror, Passenger Side1992 Volvo 740 Mirror, Passenger Side, Manual folding; Corner mount type; A high quality, direct fit OE replacement mirror; Backed by 2-year Kool Vue limited warranty..

    Source: Auto Body Parts Store

    $109.86

    Click here to view more details1992 Volvo 740 Mirror, Driver Side, Manual folding; Corner mount type; A high quality, direct fit OE replacement mirror; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $150.31

    Click here to view more details1992 Volvo 740 Parking/signal Lamp, Driver Side, PARKING/SIGNAL LAMP, LH (FOR CARS WO/FOG LAMP) , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $51.09

    Click here to view more details1990 Volvo 740 Gle L4, 2.3 L, 2316 CC Rebuilt Engine, Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details1989 Volvo 740 Used Air Flow Meter/Sensor, 2.3, AUTO, RWD 3 wires from meter, Very Good.

    Source: Used Auto Parts Store

    $85.00

    Click here to view more details1987 Volvo 740 Used Cooling Fan Assembly, FAN ASSM, Very Good.

    Source: Used Auto Parts Store

    $142.00
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