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1991 Plymouth Grand Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Plymouth Grand Voyager car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Plymouth Grand Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Plymouth Grand Voyager AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> 1990-94 Chrysler Town & Country, Dodge Caravan & Mini-Ram Van & Plymouth Voyager
Vehicle: 1991 Plymouth Grand Voyager LE 3.3 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Grand Voyager AUTOMOBILES
DRUM BRAKES, CHRYSLER CORP. -> General Information -> SERVICE PRECAUTIONS
Vehicle: 1991 Plymouth Grand Voyager SE 3.3 V6 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposur...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Plymouth Grand Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 1991 Plymouth Grand Voyager SE 3.3 V6 GAS
Normal Servi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Plymouth Grand Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 1991 Plymouth Grand Voyager LE 3.3 V6 GAS
Front
Remove
- Remove cotter pin, locknut and spring washer from wheel hub.
- Loosen hub nut with brakes applied.
- Raise and support vehicle, then remove wheel and tire assembly.
- If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
- Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Plymouth Grand Voyager AUTOMOBILES
Starter, Replace
Vehicle: 1991 Plymouth Grand Voyager LE 3.3 V6 GAS
- Disconnect battery ground cable.
- Loosen air pump tube at exhaust manifold, then swivel tube away from starter.
- Disconnect all electrical connectors from st...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Plymouth Grand Voyager AUTOMOBILES
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1991 Plymouth Grand Voyager SE 3.3 V6 GAS
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Plymouth Grand Voyager AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Plymouth Grand Voyager LE 3.3 V6 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to heat control valve.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Plymouth Grand Voyager AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Plymouth Grand Voyager SE 3.3 V6 GAS
Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.
- Disconnect battery gr...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Plymouth Grand Voyager AUTOMOBILES
Component location diagrams for most 1991 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1990+.
 Cowl Panel Splices Diagram for 1991 Plymouth Grand Voyager SE 3.3 V6 GASComponents on diagram: |
 Rear Heater & A/C Splices Diagram for 1991 Plymouth Grand Voyager LE 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Plymouth Grand Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Plymouth Grand Voyager cars and light trucks sold in the U.S.
 1991 Plymouth Grand Voyager LE 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 1991 Plymouth Grand Voyager SE 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Plymouth Grand Voyager AUTOMOBILES
OEM TSB listings for most 1991 Plymouth Grand Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1991 Plymouth Grand Voyager LE 3.3 V6 GAS Auto Systems: |
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Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED Vehicle: 1991 Plymouth Grand Voyager LE 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Plymouth Grand Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Plymouth Grand Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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