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1991 Isuzu Stylus CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Isuzu REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Isuzu Stylus AUTOMOBILES
Air Bag System Precautions -> Isuzu -> Arming -> 1995 -> 1996-97 -> 1998-2004 -> Amigo & Axiom -> Ascender -> Hombre -> Rodeo & Trooper -> Stylus & Impulse -> VehiCROSS -> Zone 1 -> Zone 2 -> Zone 3 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9
Vehicle: 1991 Isuzu Stylus S 1.6 L4 GAS
For " Isuzu Oasis" Information, Refer To "Odyssey" In "Honda."
Amigo & Axiom
- Place steering wheel in straight-ahead position.
- Ensure ignition switch is in Off position.
- Connect passenger's air bag two-pin connector, then install glove box assembly.
- Connect driver's air bag two-pin connector at steering column base.
- Install SRS fuse SRS1 to instrument panel lefthand lower fuse block.
- Turn ignition on. Ensure air bag warning lamp flashes seven times, then goes off.
Ascender
Zone 1
- Remove key from ignition.
- Connect electro...
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BRAKE SERVICE PROCEDURES FOR 1991 Isuzu Stylus AUTOMOBILES
POWER BRAKE UNITS -> ADJUSTMENTS -> BRAKE BOOSTER PUSHROD -> RODEO -> TROOPER
Vehicle: 1991 Isuzu Stylus XS 1.6 L4 GAS
BRAKE BOOSTER PUSHROD
RODEO
Adjust pushrod length as described under "Power Brake Unit, Replace."
TROOPER
- Remove retainer from vacuum booster front shell, using a tapering screwdriver.
- Gently draw plate and seal assembly out of the shell inside, Fig.
- Set pushrod gauge on vacuum booster. Us...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Isuzu Stylus AUTOMOBILES
Isuzu -> Component Locations -> 1991-93 Stylus & 1990-92 Impulse
Vehicle: 1991 Isuzu Stylus S 1.6 L4 GAS
Ref...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Isuzu Stylus AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Isuzu Stylus S 1.6 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Drain transaxle fluid.
- Remove wheel assembly.
- Unstake hub nut, then remove nut.
- Remove tie rod end from steering knuckle.
- Disconnect lower control arm from steering knuckle.
- Remove drive axle from hub assembly, using a plastic hammer.
- Remove drive axle assembly from transaxle, using slide hammer (Tool No....
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Isuzu Stylus AUTOMOBILES
Starter, Replace
Vehicle: 1991 Isuzu Stylus XS 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- Disconnect wiring from solenoid.
- Remove...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Isuzu Stylus AUTOMOBILES
Isuzu -> Check Fuel Cap Lamp ->
Vehicle: 1991 Isuzu Stylus S 1.6 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Isuzu Stylus AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Isuzu Stylus S 1.6 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet on cylinder head.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Isuzu Stylus AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator -> Power Steering
Vehicle: 1991 Isuzu Stylus S 1.6 L4 GAS
Alternator
- Disconnect battery ground cable.
- Loosen alternator pivot bolt.
- Loosen alternator swing bolt.
- Push alternator toward engine to relieve belt tension.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install.
Power...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Isuzu Stylus AUTOMOBILES
Component location diagrams for most 1991 Isuzu Stylus cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Component Location Diagram for 1991 Isuzu Stylus S 1.6 L4 GAS Components on diagram: |
Front Chassis Harnesss Connector Locations Diagram for 1991 Isuzu Stylus S 1.6 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Isuzu Stylus AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Isuzu Stylus cars and light trucks sold in the U.S.
1991 Isuzu Stylus S 1.6 L4 GAS Wiring Diagram Components on diagram: |
1991 Isuzu Stylus XS 1.6 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Isuzu Stylus AUTOMOBILES
OEM TSB listings for most 1991 Isuzu Stylus cars and light trucks sold in the U.S. from 1985+.
Document: WARRANTY PROCEDURES Vehicle: 1991 Isuzu Stylus S 1.6 L4 GAS Auto Systems: |
Document: CHANGES TO MYISUZUPARTS.COM Vehicle: 1991 Isuzu Stylus S 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Isuzu Stylus AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Isuzu Stylus cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Isuzu Stylus cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Isuzu Stylus cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Isuzu Stylus cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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