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1991 BMW M3 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
A/C & HEATER SERVICE PROCEDURES FOR 1991 BMW M3 AUTOMOBILES
Air Bag System Precautions -> BMW -> Arming
Vehicle: 1991 BMW M3 2.3 L4 GAS
- Ensure nobody is in vehicle, then connect battery positive cable, then ground cable.
- From a safe position to the side of or below air bag modules, turn ignition On and observe air bag indicator lamp. Lamp s...
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BRAKE SERVICE PROCEDURES FOR 1991 BMW M3 AUTOMOBILES
Disc Brakes -> PARKING BRAKE ADJUSTMENT
Vehicle: 1991 BMW M3 2.3 L4 GAS
- Ensure parking brake lever is fully released and cables operate freely, then raise and support rear of vehicle.
- On models with wheel bolts, remove 1 wheel bolt from each wheel. On models with studs, remove rear wheels and secure brake discs using lug nuts and spacers.
- On all models, rotate wheel until bolt hole is aligned with parking brake star adjuster. Adjuster is located approximately 30 ° behind the vertical axis of the wheel on 300 series vehicles, Fig. , or 45 ° below horizontal axis of wheel toward rear of vehicle on 500, 600, 700 & 800 series vehic...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 BMW M3 AUTOMOBILES
BMW -> Fuel Filter Replacement -> Except X3 & Z4 -> Fuel System Pressure Relief -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection -> Removal & Installation
Vehicle: 1991 BMW M3 2.3 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Obtain the vehicle owner's radio theft protection code.
- Remove the fuel pump relay(s).
- Start the engine and allow it to stall.
- Crank engine for 10 seconds to ensure the fuel pressure has been...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 BMW M3 AUTOMOBILES
DRIVESHAFT, Replace -> With constant velocity joint -> With slide
Vehicle: 1991 BMW M3 2.3 L4 GAS
With slide
- Raise and support vehicle.
- Remove complete exhaust system.
- Remove heat shield.
- Unscrew holders for exhaust suspension.
- Remove clamp.
- On models with joint disk, unscrew joint disk on transmission.
- On models with universal joint, unscrew universal joint on transmission.
- Release threaded bushing with special tool 26 1 040 or equivalent by a few turns. Caution: When removing propeller shaft, mark universal joint to drive flange of rear axle. This will eliminate complaints of droning.
- Unscrew universal joint on final drive.
- On all models, unscrew center bearing.
- Kink pro...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 BMW M3 AUTOMOBILES
Starter, Replace
Vehicle: 1991 BMW M3 2.3 L4 GAS
- Disconnect battery ground cable, then remove air cleaner and air flow sensor.
- Remove oil dipstick tube.
- Remove starter solenoid cover.
- Disconnect electri...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 BMW M3 AUTOMOBILES
BMW -> Service Interval Indicator -> 3 Series & M3 -> Interval Indicator -> Less Underhood Diagnostic Connector -> Oil Service -> With Underhood Diagnostic Connector
Vehicle: 1991 BMW M3 2.3 L4 GAS
Less Underhood Diagnostic Connector
On these models the SII reset tool cannot be used. Resetting is possible using the instrument cluster trip odometer reset button. Proceed as follows:
- Turn ignition Off.
- Press and hold trip odometer reset button, then turn ignition to "1" (Accessory).
- Keep odometer reset button depressed for approximately five more seconds until any of following words appear in display: "Oil Service" or "Inspection" with "Reset" or "Re."
- On models equipped with high cluster, remaining amount of fuel in liters until next service is displayed should appear.
- On all models, depress ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 BMW M3 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 BMW M3 2.3 L4 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp at radiator and remove hose.
- Reposition hose clamp at thermostat and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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TECHNICAL SERVICE BULLETINS FOR 1991 BMW M3 AUTOMOBILES
OEM TSB listings for most 1991 BMW M3 cars and light trucks sold in the U.S. from 1985+.
Document: Tools and Equipment Vehicle: 1991 BMW M3 2.3 L4 GAS Auto Systems: |
Document: Turbocharger Installation Tool Vehicle: 1991 BMW M3 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 BMW M3 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 BMW M3 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 BMW M3 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 BMW M3 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 BMW M3 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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