1990 Volvo 240 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1990 Volvo 240

  • 1990 Volvo 240 2.3 L4 GAS, CC:2316, Fuel Injection, Engine VIN:, Desg:8
  • 1990 Volvo 240 DL 2.3 L4 GAS, CC:2316, Fuel Injection, Engine VIN:, Desg:8

BRAKE SERVICE PROCEDURES FOR 1990 Volvo 240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Volvo 240 cars and light trucks from 1990+.

VOLVO, HYDRAULIC BRAKE SYSTEMS -> DESCRIPTION
Vehicle: 1990 Volvo 240 DL 2.3 L4 GAS

The function of hydraulic brake system is to transmit pressure from the master cylinder to caliper pistons. The system will operate properly if fluid is tight and brake fluid cannot be compressed. Normally, brake fluid cannot be compressed. If however the fluid overheats sufficiently it can partially change to a vapor form. Vapor can be compressed and since the master cylinder has a specific volume with which to build up pressure, the compression of vapor can result in excess brake pedal travel before the system has time to develop adequate braking pressure.

Brake fluid is h...

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BRAKE SERVICE PROCEDURES FOR 1990 Volvo 240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Volvo 240 cars and light trucks from 1990+.

VOLVO, ANTI-LOCK BRAKES -> DIAGNOSIS & TESTING -> COMPONENT FAULT TRACING
Vehicle: 1990 Volvo 240 DL 2.3 L4 GAS

The control unit contains a monitoring circuit to detect any internal faults in the control unit and any electrical faults in the sensors, hydraulic modulator or signaling system.

If a fault occurs, the control unit disengages the ABS and illuminates a warning light. When the warning light comes on, a complete fault tracing procedure should be followed. The fault tracing procedure assumes that the standard braking system is fully operational.

COMPONENT FAULT TRACING

All procedures must be completed to avoid damaging the control unit.

Refer to Figs through when performing the f...

CLICK HERE TO GET FULL ACCESS TO 1990 Volvo 240 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Volvo 240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Volvo 240 cars and light trucks from 1990+.

VOLVO, DISC BRAKES -> REAR DISC BRAKE SERVICE -> BRAKE PADS, REPLACE -> CALIPER REMOVAL & OVERHAUL -> PARKING BRAKE SHOES, REPLACE
Vehicle: 1990 Volvo 240 DL 2.3 L4 GAS

The following procedures are applicable to all models. Some models may use either Girling or ATE type rear caliper assemblies, Figs. and .

BRAKE PADS, REPLACE

  • Raise and support rear of vehicle, then remove rear wheels and tires.
  • Using a suitable punch, remove lockpins and spring clips, then remove pads.
  • Using a suitable clamp, press pistons back into bore.
  • Install new pads, then replace lockpins and spring clips.
  • Install wheels and lower vehicle. After replacing pads on any disc brake system, caliper pistons will be retracted in their bores and will require at least one full...

CLICK HERE TO GET FULL ACCESS TO 1990 Volvo 240 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Volvo 240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Volvo 240 cars and light trucks from 1990+.

VOLVO, ANTI-LOCK BRAKES -> DIAGNOSIS & TESTING -> COMPONENT FAULT TRACING
Vehicle: 1990 Volvo 240 2.3 L4 GAS

The control unit contains a monitoring circuit to detect any internal faults in the control unit and any electrical faults in the sensors, hydraulic modulator or signaling system.

If a fault occurs, the control unit disengages the ABS and illuminates a warning light. When the warning light comes on, a complete fault tracing procedure should be followed. The fault tracing procedure assumes that the standard braking system is fully operational.

COMPONENT FAULT TRACING

All procedures must be completed to avoid damaging the control unit.

Refer to Figs through when performing the f...

CLICK HERE TO GET FULL ACCESS TO 1990 Volvo 240 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Volvo 240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Volvo 240 cars and light trucks from 1990+.

VOLVO, DISC BRAKES -> FRONT DISC BRAKE SERVICE -> 240 Series -> 740, 760, 780, 940 & 960 Series -> BRAKE PADS, REPLACE -> CALIPER REMOVAL & OVERHAUL
Vehicle: 1990 Volvo 240 DL 2.3 L4 GAS

BRAKE PADS, REPLACE

240 Series
  • Raise car and remove wheels.
  • Remove hairpin shaped locking clips for guide pins. Tap out one of guide pins while holding damper springs in place. Remove springs and other guide pin.
  • Pull out pads using puller tool No. 2917 or equivalent.
  • Carefully clean out cavity in which pads are located. Replace any dust covers that are damaged. If dirt has penetrated into cylinder due to a damaged cover, recondition brake caliper. Check brake disc and resurface if necessary.
  • Press caliper pistons back into their bores with press tool No 2809 or a suitable wi...

CLICK HERE TO GET FULL ACCESS TO 1990 Volvo 240 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Volvo 240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Volvo 240 cars and light trucks from 1990+.

VOLVO, ANTI-LOCK BRAKES -> DESCRIPTION
Vehicle: 1990 Volvo 240 DL 2.3 L4 GAS

The Anti-Lock Brake System (ABS) uses a control unit, hydraulic modulator, transient surge protector, front speed sensors and a speedometer sensor to control wheel lock-up. The control unit receives vehicle speed, wheel speed and wheel acceleration information from the sensors, then sends the information to the hydraulic modulator. The hydraulic modulator uses this information to ensure correct hydraulic pre...

CLICK HERE TO GET FULL ACCESS TO 1990 Volvo 240 BRAKE SERVICE PROCEDURES

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