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Toyota RAV4 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Toyota RAV4 car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota RAV4 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Toyota RAV4 cars and light trucks from 1990+
Toyota -> Variable Speed Cooling Fans -> Description
Vehicle: 1996 Toyota RAV4 2-DOOR 2.0 L4 GAS
The electronically controlled hydraulic cooling fan system consists of a belt-driven hydraulic pump, a pump solenoid valve, a hydraulic fan motor and an electronic system controller (ECU), Fig. . The cooling fan processor (controller) determines hydraulic pressure by monitori...
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BRAKE SERVICE PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Toyota RAV4 cars and light trucks from 1990+.
Power Brake Units -> Precautions -> Audio Coded Anti-Theft System
Vehicle: 2002 Toyota RAV4 L ELECTRIC
Audio Coded Anti-Theft System
Some models are equipped with an audio coded anti-theft system that will disable the radio when the battery cable is disconnected. The system can be identified by the "ANTI-THEFT SYSTEM" on the cassette tape lid. Obtain 3 digit customer code for input. Reset system after service as follows:
- Obtain 3 digit audio anti-theft code.
- Depress 1 (PROG) while depressing righthand side of TUNE SEEK button,- - - will appear in tape operation display.
- To enter the first digit, depress 1 (PROG) button repeatedly until the number of times depressed equals the first digit b...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Toyota RAV4 cars and light trucks sold in the U.S. for 1980+.
Toyota -> Component Locations -> 1996-00 RAV4
Vehicle: 1996 Toyota RAV4 2.0 L4 GAS
Refer to Fig....
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Toyota RAV4 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2008 Toyota RAV4 Limited 3.5 V6 GAS
Front
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Drain transaxle oil in suitable container.
- Remove front axle hub nut.
- Disconnect ABS wheel speed sensor and remove bolt securing lefthand flexible hose from shock absorber.
- Disconnect lefthand front disc brake caliper bolts.
- Disconnect righthand front disc brake caliper bolts.
- Remove nut and separate lefthand front stabilizer link assembly.
- Remove nut and separate righthand front stabilizer link assembly.
- Remove bolt and separate speed sensor from lefthand stee...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Toyota RAV4 cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2007 Toyota RAV4 Limited 3.5 V6 GAS
Refer to Figs. and for wir...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Toyota RAV4 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1997 Toyota RAV4 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove engine coolant reservoir.
- If required, remove battery, battery tray and/or igniter bracket.
- Remove air cleaner assembly, if required.
- Disconnect electrical connectors from sta...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Toyota RAV4 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Toyota -> 2006-09 RAV4
Vehicle: 2007 Toyota RAV4 Sport 2.4 L4 GAS
The cabin air filter should be replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Open the glove compartment, then slide off damper rod, Fig. .
- Push inward on each side of glove compartment to disconnect claws, Fig. .
- Remove the cabin air filter cover, Fig. .
- Remove th...
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MAINTENANCE LAMP RESET PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Toyota RAV4 cars and light trucks sold in the U.S. from 1990+.
Toyota -> Low Oil Level Warning Indicator ->
Vehicle: 2003 Toyota RAV4 L ELECTRIC
This lamp lights to indicate that the engine oil level is below a specified level. The lamp will be illuminated during engine start-up. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Toyota RAV4 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2010 Toyota RAV4 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove front bumper cover.
- Remove battery clamp sub-assembly.
- Remove battery insulator.
- Remove battery.
- Remove No. 1 engine under cover.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Remove V-bank cover sub-assembly.
- Disconnect hood lock switch connector.
- Disconnect No. 1 water bypass hose from radiator reservoir.
- Disconnect No. 5 water bypass hose from radiator.
- Remove two bolts and water bypass pipe from No. 1 radiator hose.
- On models without Trailer Towing System, disconnect cooling fan ECU connector.
- On all models, ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Toyota RAV4 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Toyota RAV4 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2010 Toyota RAV4 3.5 V6 GAS
- Remove radiator reservoir tank assembly, then lay aside.
- Remove clips from engine cover.
- Remove bolts from righthand front suspension member reinforcement.
- Rotate or lift belt tensioner arm counterclockwise, using a suitable tool t...
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COMPONENT LOCATION DIAGRAMS FOR Toyota RAV4 AUTOMOBILES
Component location diagrams for most Toyota RAV4 cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 2006 Toyota RAV4 Sport 2.4 L4 GASComponents on diagram: |
 Grounds & Harness To Harness Connector Locations Diagram for 1996 Toyota RAV4 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Toyota RAV4 AUTOMOBILES
OEM drawn wiring diagrams for most Toyota RAV4 cars and light trucks sold in the U.S.
 2006 Toyota RAV4 Sport 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 2007 Toyota RAV4 2.4 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Toyota RAV4 AUTOMOBILES
OEM TSB listings for most Toyota RAV4 cars and light trucks sold in the U.S. from 1985+.
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Document: REPAIR MANUAL CORRECTIONS INDEX Vehicle: 1997 Toyota RAV4 2-DOOR 2.0 L4 GAS Auto Systems: |
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Document: KNOCKING NOISE FROM FRONT SUSPENSION Vehicle: 2006 Toyota RAV4 Limited 2.4 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Toyota RAV4 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Toyota RAV4 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Toyota RAV4 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Toyota RAV4 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Toyota RAV4 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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