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Toyota Highlander CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Toyota Highlander car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota Highlander automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Toyota Highlander AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Toyota Highlander cars and light trucks from 1990+
Toyota -> Component Replacement & Adjustment -> Heater Core, Replace -> Avalon -> Camry -> Camry Solara -> Celica -> Corolla & Echo -> Corolla Matrix -> Front -> Highlander -> Land Cruiser -> MR2 -> RAV4 -> Rear -> Sequoia & Tundra -> Sienna -> Tacoma & 4Runner
Vehicle: 2003 Toyota Highlander 3.0 V6 GAS
Avalon
- Remove HVAC unit as outlined under "Evaporator Core, Replace."
- Remove heater core from HVAC unit.
- Reverse procedure to install. Ensure heater hose clamps are securely installed, Fig. .
Camry
- Remove HVAC unit as outlined under "Evaporator Core, Replace."
- Remove heater core from HVAC unit.
- Reverse procedure to install. Fill and bleed cooling system as outlined under "Cooling System Bleed."
Camry Solara
Refer to "Evaporator Core, Replace" for heater core replacement procedure.
Celica
- Remove cool...
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BRAKE SERVICE PROCEDURES FOR Toyota Highlander AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Toyota Highlander cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Precautions -> Audio Coded Anti-Theft System
Vehicle: 2002 Toyota Highlander 2.4 L4 GAS
Audio Coded Anti-Theft System
Some models are equipped with an audio coded anti-theft system that will disable the radio when the battery cable is disconnected. The system can be identified by the "ANTI-THEFT SYSTEM" on the cassette tape lid. Obtain 3 digit customer code for input. Reset system after service as follows:
- Obtain 3 digit audio anti-theft code.
- Depress 1 (PROG) while depressing righthand side of TUNE SEEK button,- - - will appear in tape operation display.
- To enter the first digit, depress 1 (PROG) button repeatedly until the number of times depressed equals the first digit b...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Toyota Highlander AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Toyota Highlander cars and light trucks sold in the U.S. for 1980+.
Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 2006 Toyota Highlander Hybrid 3.3 V6 ELECTRIC/GAS
Normal Service
Service as r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Toyota Highlander AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Toyota Highlander cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2005 Toyota Highlander 2.4 L4 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Drain transmission fluid and transfer case oil.
- Unstake drive shaft hub nut.
- With an assistant applying brakes, remove drive shaft hub nut.
- Remove nut, then disconnect stabilizer bar link fro shock absorber.
- Remove bolt and separate ABS speed sensor wire and hose from shock absorber.
- Remove bolt, then remove ABS speed sensor from steering knuckle.
- Remove cotter pin and nut, then separate tie rod end from steering knuckle, using a suitable pry tool.
- Remove bolt and nuts from lower ball joint, then separate lower control arm...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Toyota Highlander AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Toyota Highlander cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Toyota Highlander 2.7 L4 GAS
If the TPMS (Tire Pressure Monitor System) warning system detects a drop in the tire inflation pressure while the vehicle is operated, the TPMS ECU (Electronic Control Unit) turns on the low tire pressure warning lamp in the instrument cluster to warn the driver. The...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Toyota Highlander AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Toyota Highlander cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2005 Toyota Highlander 2.4 L4 GAS
- Disconnect battery ground cable.
- Remove fan and alternator V belt.
- Disconnect engine wire.
- Remove three bolts and alternator assembly.
- Remove alternator from vehicle.
- Rever...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Toyota Highlander AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Toyota Highlander cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Toyota -> 2008-09 Highlander & Highlander HV
Vehicle: 2009 Toyota Highlander Limited 3.5 V6 GAS
The cabin air filter should be replaced every 36 months or 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Open the glove compartment, then slide off the damper rod, Fig. .
- Push in each side of the glove compartment to disconnect claws, Fig. .
- Lift the up the access cover located at the rear of the glove c...
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MAINTENANCE LAMP RESET PROCEDURES FOR Toyota Highlander AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Toyota Highlander cars and light trucks sold in the U.S. from 1990+.
Toyota -> Automatic Transmission Oil Temperature Warning Lamp ->
Vehicle: 2007 Toyota Highlander 2.4 L4 GAS
This lamp will be illuminated when automatic transmission or transfer case fluid temperature exceeds 302°F. If the lamp lights, allow vehicle to operate at idle speed until fluid temperature falls below 248°F; t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Toyota Highlander AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Toyota Highlander cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2006 Toyota Highlander 2.4 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp a...
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SERPENTINE BELT SERVICE PROCEDURES FOR Toyota Highlander AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Toyota Highlander cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Toyota Highlander Limited 3.3 V6 GAS
- Raise and support vehicle.
- Remove righthand front wheel.
- Remove engine under cover.
- Remove righthand front fender apron seal.
- Loosen alternator pivot bolt.
- Loosen alternator adjuster lock bolt.
- Loose...
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COMPONENT LOCATION DIAGRAMS FOR Toyota Highlander AUTOMOBILES
Component location diagrams for most Toyota Highlander cars and light trucks sold in the U.S. from 1990+.
 Theft Deterrent Components Diagram for 2001 Toyota Highlander 3.0 V6 GASComponents on diagram: |
 Engine Compartment Grounds and Connectors Diagram for 2008 Toyota Highlander Limited 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Toyota Highlander AUTOMOBILES
OEM drawn wiring diagrams for most Toyota Highlander cars and light trucks sold in the U.S.
 2007 Toyota Highlander 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 2001 Toyota Highlander 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Toyota Highlander AUTOMOBILES
OEM TSB listings for most Toyota Highlander cars and light trucks sold in the U.S. from 1985+.
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Document: CYLINDER HEAD COVER BAFFLE PRECAUTIONS Vehicle: 2004 Toyota Highlander 3.3 V6 GAS Auto Systems: |
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Document: ECM RESET MEMORY FUNCTION - REVISED Vehicle: 2003 Toyota Highlander 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Toyota Highlander AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Toyota Highlander cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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