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Suzuki CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Suzuki car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1993-95 -> Oil Charge -> 3000GT -> 323 & Protege -> 4Runner -> 626 & MX-6 -> 911 -> 928 -> 929 -> Accord -> Acura -> Amigo & Pickup -> AUDI -> Avalon -> B-Series Pickup -> Camry -> Celica -> Civic & Civic del Sol -> Corolla & MR2 -> Corrado & Passat -> Diamante -> Eclipse -> Elantra & Scoupe -> ES300 -> Euro Van -> Excel -> Expo -> Fox -> Galant -> Golf, GTI & Jetta -> GS300 -> Honda -> Hyundai -> Impreza -> Infiniti -> Integra -> Isuzu -> Jaguar -> Kia -> Land Cruiser -> Legacy -> Legend & Legend Coupe -> Lexus -> Loyale -> LS400 -> Mazda -> Miata -> Millenia -> Mirage -> Mitsubishi -> MPV -> Navajo -> Nissan -> Odyssey -> Paseo -> Passport -> Pickup -> Porsche -> Precis -> Prelude -> Previa -> Rodeo, Stylus & Trooper -> RX-7 -> Saab -> SC300 & SC400 -> Sephia -> Sonata -> Subaru -> Supra -> Suzuki -> SVX -> T100 -> Tercel -> Toyota -> Vigor -> Volkswagen -> Volvo
Vehicle: 1995 Suzuki Esteem GLX 1.6 L4 GAS
Acura
Integra
On 1993 models, when replacing compressor drain old and new units. Add oil to new compressor equal to 2.7 ozs. minus amount drained from old unit.
When replacing other system components add the following amount of new oil: evaporator, 1.0 oz.; condenser, .3 oz.; receiver/drier, .3 oz.; line, .3 oz.
On 1994-95 models, when replacing compressor drain old and new units. Add oil to new compressor equal to 4.7 ozs. minus amount drained from old unit, but do not add more than 1.7 ozs. of oil.
When replacing other system components add the follo...
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BRAKE SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Suzuki cars and light trucks from 1990+.
SUZUKI, ANTI-LOCK BRAKES -> DIAGNOSIS TESTING -> DIAGNOSTIC TESTS -> READING DIAGNOSTIC CODE
Vehicle: 1990 Suzuki Swift L 1.3 L4 GAS
READING DIAGNOSTIC CODE
Release parking brake. Momentarily jump terminal 5 of monitor coupler to terminal 3, Fig Connect jumper for longer than 2 seconds. Brake warning light should start flashing.
Each code consists of short flashes and a final long flash. Flashing is repeated until ignition key is turned off.
If engine is turned ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. for 1980+.
Suzuki -> Fuel Filter Scheduled Maintenance -> 1989-95 Sidekick & X90 -> Normal Service -> Severe Service
Vehicle: 1992 Suzuki Sidekick JS 1.6 L4 GAS
Normal Service
Replace every 3...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Suzuki cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2008 Suzuki Grand Vitara Xsport 2.7 V6 GAS
Front
- Undo staking and remove drive shaft nut.
- Raise and support vehicle, then remove wheel.
- Drain front differential oil into a suitable container.
- Disconnect tie-rod end from steering knuckle.
- Remove stabilizer joint from stabilizer bar.
- Remove brake hose mounting bolt.
- Remove suspension control arm.
- Remove front drive shaft flange nuts.
- Remove drive shaft assembly from front differential.
- Reverse procedure to install, noting the following:
- Torque drive shaft nut to 159 ft. lbs.
- Torque flange nuts to 58 ft. lbs.
- Torq...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Suzuki AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Suzuki cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2007 Suzuki XL-7 Limited 3.6 V6 GAS
The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the driver information center display.
When the vehicle is stationary, the sensors internal accelerometer is inactive putting the sensors into a stationary state. In this state the sensors sample tire pressure once every 30 seconds and do not transmit at all if the tire pressure does not change. When the vehicle is operated and as the vehicle speed increases, centr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Suzuki Swift S 1.3 L4 GAS
- Disconnect battery ground cable at battery.
- Disconnect alternator lead wire and coupler.
- Disconnect canister with canister mounting b...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Suzuki -> 1999-2002 Grand Vitara, 1999-2004 Vitara & 2001-02 XL-7
Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS
Inspect the cabin air filter every 15,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.
- Disconnect and isolate the battery ground cable. Wait at least 90 seconds for the air bag system back-up power supply to discharge.
- Remove the air bag fuse from the fuse panel located at the lower lefthand side of the instrument panel.
- From under the lefthand side of the instrument panel, disconnect the yellow air bag system contact coil electrical connector, Fig. . Lift up the connector locking lever, then disc...
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MAINTENANCE LAMP RESET PROCEDURES FOR Suzuki AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Suzuki -> Air Bag Warning Lamp ->
Vehicle: 1993 Suzuki Sidekick JLX 1.6 L4 GAS
When the ignition system is placed in the on position, the Air Bag Warning lamp will illuminate for a few seconds and then go off as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Suzuki AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Suzuki cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1998 Suzuki Swift GA 1.3 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Suzuki AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Suzuki cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1996 Suzuki Sidekick JA 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- On models with air conditioning, loosen air conditioning drive belt adjusting bolt and ...
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COMPONENT LOCATION DIAGRAMS FOR Suzuki AUTOMOBILES
Component location diagrams for most Suzuki cars and light trucks sold in the U.S. from 1990+.
Floor & Rear O & P Connector Locations Diagram for 1994 Suzuki Swift GS 1.3 L4 GAS Components on diagram: |
Fuel System Components Diagram for 2008 Suzuki Grand Vitara Xsport 2.7 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Suzuki AUTOMOBILES
OEM drawn wiring diagrams for most Suzuki cars and light trucks sold in the U.S.
2006 Suzuki Forenza 2.0 L4 GAS Wiring Diagram Components on diagram: |
2007 Suzuki Grand Vitara Xsport 2.7 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Suzuki AUTOMOBILES
OEM TSB listings for most Suzuki cars and light trucks sold in the U.S. from 1985+.
Document: PAINT - CODE ID PLATE LOCATION/PAINT CODES Vehicle: 1990 Suzuki Swift 1.3 L4 GAS Auto Systems: |
Document: RECALL - WHEELS Vehicle: 1999 Suzuki Grand Vitara 2.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Suzuki AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Suzuki cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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