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Mitsubishi VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi VAN car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mitsubishi VAN automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi VAN cars and light trucks from 1990+
A/C & Cooling System Maintenance -> Mitsubishi -> 1990-96 Montero, Truck & Van
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi VAN cars and light trucks from 1990+.
MITSUBISHI, HYDRAULIC BRAKE SYSTEM -> MASTER CYLINDER OVERHAUL -> ASSEMBLY -> CLEAN & INSPECT -> DISASSEMBLY
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
DISASSEMBLY
When overhauling master cylinder refer to Figs. through . Note the position of all parts as they are removed for proper installation.
- On models with attached reservoirs, remove reservoir installation screw, reservoir cap, brake fluid sensor, float, then reservoir, Figs. and .
- On models with separately mounted reservoirs, remove nipple, Figs. and .
- Use a wooden stick or dowel to depress primary piston into cylinder bore.
- On all models except Precis, with pushrod depressed, remove piston stopper bolt, then the piston stopper ring.
- On Precis models, rem...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi VAN cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Fuel Filter Replacement -> Montero, Montero Sport, Pickup, Precis, Starion & Van/Wagon w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
Fuel System Pressure Relief
- Disconnect the fuel pump electrical connector at rear of the fuel tank.
- Start the engine and allow to idle.
- After the engine has stopped, turn the ignition switch to Off position, then disconnect the battery ground cable.
- After the fuel system repairs are complete, reconnect the fuel pump connector.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resultin...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi VAN cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
- Raise and support vehicle, then remove wheel.
- Remove caliper assembly without disconnecting brake hose. Support caliper out of way. Do not strain brake hose.
- Remove freewheeling hub cover assembly and remove snap ring from driveshaft.
- Remove knuckle and front hub assembly.
- Pull left driveshaft out of differential carrier assembly without damaging oil seal.
- Using suitable jack, raise the lower arm.
- Remove upper mounting nuts from right shock absorber, then the shock absorber from arm post of side frame. Do not lower jack while disconnecting shock absorber or while it is disconne...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi VAN cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect star...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi VAN cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
Immediately after the ignition switch is placed in the On position, the MIL will light for 5 seconds to indicate proper operation. The MIL will illuminate to indicate an emission control item fault. After diagnosis and repair are complete, place the ignition switch in the Off position, then clear st...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi VAN cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at heater pipe.
- Remove hose from heater pipe.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater co...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi VAN AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi VAN cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to relieve belt tension.
- Remove drive belt.
- Reverse p...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi VAN AUTOMOBILES
Component location diagrams for most Mitsubishi VAN cars and light trucks sold in the U.S. from 1990+.
 Body Connector Locations Diagram for 1990 Mitsubishi VAN 2.4 L4 GASComponents on diagram: |
 Wiring Harness Locations Diagram for 1990 Mitsubishi VAN 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi VAN AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi VAN cars and light trucks sold in the U.S.
 1990 Mitsubishi VAN 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 1990 Mitsubishi VAN 2.4 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi VAN AUTOMOBILES
OEM TSB listings for most Mitsubishi VAN cars and light trucks sold in the U.S. from 1985+.
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Document: DISC BRAKES - ROTOR SERVICING PROCEDURES Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS Auto Systems: |
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Document: 4 SPD - OVERDRIVE SHIFT SWITCH REMOVAL - S/M SUPPL Vehicle: 1989 Mitsubishi VAN 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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