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Mitsubishi Lancer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Lancer car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mitsubishi Lancer automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Lancer cars and light trucks from 1990+
Mitsubishi -> Electric Cooling Fans -> Component Diagnosis & Testing -> Condenser Fan Motor -> Diamante -> Eclipse & Eclipse Spyder -> Eclipse, Eclipse Spyder, Endeavor, Galant, Lancer & Outlander -> Eclipse, Eclipse Spyder, Endeavor, Lancer & Outlander -> Endeavor & Lancer -> Endeavor, Lancer & Outlander -> Fan Relay -> Galant -> Galant & Outlander -> Radiator Fan Control Module -> Radiator Fan Motor
Vehicle: 2004 Mitsubishi Lancer Sportback 2.4 L4 GAS
Radiator Fan Control Module
Eclipse & Eclipse Spyder
- Remove condenser fan motor connector.
- Start engine and run at idle.
- Turn A/C switch to On position and maintain coolant temperature at 176°F or less.
- Measure voltage between fan control module side connector terminals.
- Voltage should change repeatedly from 0 volts to 5.6-10.8 volts to battery voltage.
- If voltage measurement does no fluctuate as indicated, replace radiator fan motor and fan control module.
Galant & Outlander
- Remove condense...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Lancer cars and light trucks from 1990+.
Mitsubushi -> Disc Brakes -> Lancer & Mirage -> Adjustments -> Brake Pad Service -> Brake System Bleed -> Caliper Service -> Overhaul & Inspection -> Parking Brake -> Replacement -> Rotor, Replace -> Tightening Specifications
Vehicle: 2005 Mitsubishi Lancer Ralliart 2.4 L4 GAS
Brake System Bleed
The hydraulic brake system must be bled if air has entered the system. This could be caused by an open in the system, or replacement of a hydraulic system component. Symptoms include loss of brake operation, and a low or spongy brake pedal.
On models with ABS, use a suitable filter when adding fluid to reservoir tank.
- Ensure master cylinder reservoir is full. Add suitable brake fluid as needed, and securely install the master cylinder cap.
- Raise and support vehicle.
- Position a drain pan under the wheel being bled.
- Have an assistant depress the brake pedal with a slo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Lancer cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Component Locations -> Endeavor, Lancer, Outlander 2001-06 Montero & 1998-06 Eclipse & Galant
Vehicle: 2006 Mitsubishi Lancer Evolution MR 2.0 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Lancer cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2008 Mitsubishi Lancer GTS 2.0 L4 GAS
Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove wheel hub cotter pin, nut, and washer. Do not apply pressure to wheel bearing from vehicle weight to avoid possible damage when driveshaft nut is loosened.
- On models equipped with ABS, remove bolt from front ABS wheel sensor bracket.
- On all ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mitsubishi Lancer cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Troubleshooting
Vehicle: 2009 Mitsubishi Lancer ES 2.0 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitable scan tool to vehicle data link connector, Fig. and follow scan tool manufacturer's instructions.
Diagnostic Trouble Code Interpretation
[[table data]]Clearing Diagnostic Trouble Codes
Connect a suitable scan tool to vehicle data link connector, Fig. and follow scan tool manufacturer's instructions.
Troubleshooting
If the TPMS warning light is on, ensure tire pressure is within specifications. If a tire being used does not contain a TPMS transmitter, such as a spare tire, the TPMS warning lamp will flash and the TPMS will not function corre...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Lancer cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2006 Mitsubishi Lancer SE 2.0 L4 GAS
- Disconnect battery cables.
- Remove retainer securing air duct then remove duct.
- Remove nut from starter cable B+ terminal and disconnect wire connector from solenoid S-terminal.
- Remove bolts securing starter motor, gr...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mitsubishi Lancer cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mitsubishi -> Lancer & 2003-06 Outlander
Vehicle: 2005 Mitsubishi Lancer Evolution RS 2.0 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment stops, then the glove compartment.
- Remove the two screws securing the cabin air filter cover, the cover.
- Remove the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Lancer cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Anti-Lock Brake System (ABS) Warning Lamp -> Except 2006-09 Raider
Vehicle: 2002 Mitsubishi Lancer 2.0 L4 GAS
The ABS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. If the lamp remains lit,...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Lancer cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2006 Mitsubishi Lancer SE 2.0 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Lancer cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 Mitsubishi Lancer Evolution RS 2.0 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to relieve belt tension.
- Remove drive belt.
- Reverse p...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Lancer AUTOMOBILES
Component location diagrams for most Mitsubishi Lancer cars and light trucks sold in the U.S. from 1990+.
 Steering Column Diagram for 2006 Mitsubishi Lancer Evolution MR 2.0 L4 GASComponents on diagram: |
 Liftgate Splices Diagram for 2005 Mitsubishi Lancer Ralliart 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi Lancer AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Lancer cars and light trucks sold in the U.S.
 2006 Mitsubishi Lancer OZ Rally 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 2003 Mitsubishi Lancer Evolution 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Lancer AUTOMOBILES
OEM TSB listings for most Mitsubishi Lancer cars and light trucks sold in the U.S. from 1985+.
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Document: MOISTURE IN HEADLAMPS Vehicle: 2006 Mitsubishi Lancer Evolution 2.0 L4 GAS Auto Systems: |
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Document: LOAD CARRYING CAPACITY REDUCED LABEL Vehicle: 2009 Mitsubishi Lancer ES 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Lancer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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