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Mercury Cougar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Cougar car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Cougar automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Cougar AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Cougar cars and light trucks from 1990+
Module Configuration Procedure -> Ford Motor Company -> 1992-1998
Vehicle: 1997 Mercury Cougar XR-7 4.6 V8 GAS
Some modules will require configuration after being installed on the vehicle. All configurable modules will be packaged in a kit which contains a warning label and multi-language sheet which lists requirements to configure the modules.
There are two types of configuration data. The first type is used by the module so that it can interact with the vehicle correctly. The second type is customer preference driven. These are items that the customer may or may not want to have enabled. To program customer driven preferences, a Ford service function card (FSF) and the New G...
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BRAKE SERVICE PROCEDURES FOR Mercury Cougar AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Cougar cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> DUAL MASTER CYLINDER BLEEDING NOTES -> SYSTEM PRIMING -> TESTING DUAL MASTER CYLINDERS -> WHEEL BLEEDING SEQUENCE
Vehicle: 1993 Mercury Cougar XR-7 3.8 V6 GAS
Pressure bleeding is recommended for all hydraulic brake systems.
The bleeding operation itself is fairly well standardized. First step in all cases is cleaning the dirt from the filler cap before removing it from the master cylinder. This should be done thoroughly.
Pressure bleeding is fastest because the master cylinder doesn't have to be refilled several times, and the job can be done by one man. To prevent air from the pressure tank getting into the lines, do not shake the tank while air is being added to the tank or after it has been pressurized. Set the tank in the requir...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Cougar AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Cougar cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-97 Cougar, XR-7 & Thunderbird -> Normal Service -> Severe Service
Vehicle: 1997 Mercury Cougar XR-7 3.8 V6 GAS
Normal Service
Se...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Cougar AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Cougar cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1991 Mercury Cougar LS 3.8 V6 GAS
- Raise and support vehicle.
- Index-mark driveshaft. Place a paint index-mark on pinion flange to driveshaft centering socket yoke.
- Remove driveshaft-to-driveshaft pinion flange bolts.
- Place a paint index-mark on driveshaft slip-yoke to transmissio...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Cougar AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Cougar cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2000 Mercury Cougar 2.5 V6 GAS
- Disconnect battery ground cable.
- Drain cooling system into a suitable container.
- Remove lower intake manifold.
- Remove air cleaner, then air cleaner bracket.
- Disconnect starter motor electrical connectors.
- Remove shift cable bracket bolts, then disconnect shift cable.
- Remove starter motor support bracket, then Schrader valve cap.
- Relieve fuel pressure.
- Disconnect fuel return and supply lines, using suitable tool.
- Disconnect cooling system hoses from crossover pipe, then coolant temperature sensor electrical connector.
- Remove accelerator...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Cougar AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Cougar cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1998-2000 Contour, Mystique & 1999-2002 Cougar
Vehicle: 2001 Mercury Cougar S 2.5 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Position windshield wipers in the Park position.
- Disconnect and isolate the battery ground cable.
- Lift up the plastic wiper arm retaining nut covers.
- Remove the wiper arm retaining nuts.
- Lift up the wiper arms.
- Remove the wiper arms by moving them from side to side.
- Open the hood.
- Remove the plastic screw covers from the cowl grille retaining screws.
- Remove the cowl grille re...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Cougar AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Cougar cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Traction Control System Warning Lamp ->
Vehicle: 1996 Mercury Cougar XR-7 4.6 V8 GAS
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Cougar AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Cougar cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Mercury Cougar XR-7 5.0 V8 GAS
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Cougar AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Cougar cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1992 Mercury Cougar LS 5.0 V8 GAS
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COMPONENT LOCATION DIAGRAMS FOR Mercury Cougar AUTOMOBILES
Component location diagrams for most Mercury Cougar cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Components Diagram for 1991 Mercury Cougar XR-7 5.0 V8 GASComponents on diagram: |
 A/C & Heater Case Component Locations Diagram for 2001 Mercury Cougar 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Cougar AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Cougar cars and light trucks sold in the U.S.
 1992 Mercury Cougar LS 3.8 V6 GAS Wiring DiagramComponents on diagram: |
 1994 Mercury Cougar XR-7 4.6 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Cougar AUTOMOBILES
OEM TSB listings for most Mercury Cougar cars and light trucks sold in the U.S. from 1985+.
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Document: WIRING HARNESS - TERMINAL REPAIR KIT - REV6 Vehicle: 1985 Mercury Cougar 5.0 V8 GAS Auto Systems: |
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Document: MASS AIR FLOW (MAF) SENSOR TEST STEPS - S/M REVISION Vehicle: 1994 Mercury Cougar XR-7 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Cougar AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Cougar cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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