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Mazda CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
| 1200 | 1800 | 3 | 323 |
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| Cosmo | CX-7 | CX-9 | GLC |
| Miata | Millenia | Mizer | MPV |
| MX-3 | MX-5 Miata | MX-6 | Navajo |
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| RX-2 | RX-3 | RX-4 | RX-7 |
| RX-8 | Tribute |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mazda
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda cars and light trucks from 1990+
Mazda -> Technical Service Bulletins -> Air Conditioning Inoperative -> 1998 Protege
Vehicle: 2000 Mazda B4000 4.0 V6 GAS
1998 Protege
On some of these models (Protege built before VIN W0182001) the air conditioning may be inoperative and the Malfunction Indicator Lamp (MIL) may be lit with Diagnostic...
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BRAKE SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda cars and light trucks from 1990+.
DISC BRAKES -> BRAKE PAD SERVICE -> 1992 MPV -> 626 & MX-6 -> 929 -> 929 & 1990-91 MPV -> B2200 & B2600i -> FRONT -> Installation -> MIATA -> MIATA & MX-3 -> MX-3 -> NAVAJO -> PROTEGE & 323 -> REAR -> Removal -> RX-7
Vehicle: 1990 Mazda 323 DX 1.8 L4 GAS
FRONT
MIATA
- Raise and support front of vehicle, then remove front wheels.
- Remove parts in order as shown in Fig. noting the following:
- After removing lower lock bolt, rotate caliper upward and support with rope.
- Reverse procedure to install, noting the following.
- Push the piston inward using piston pushing tool No. 490221600C or equivalent, then install new pads.
RX-7
Replace left and right brake pads at the same time. Do not replace one wheel side only.
- Raise and support front of vehicle.
- Remove tire and wheel assembly.
- On single piston caliper, remove lockpin bolt and lift caliper as...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. for 1980+.
Mazda -> Fuel Filter Scheduled Maintenance -> 1988-00 -> Normal Service -> Severe Service
Vehicle: 1997 Mazda Millenia L 2.5 V6 GAS
Normal Service
Replace every 60,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2007 Mazda CX-7 Touring 2.3 L4 GAS
Front
- Place transmission in neutral, and raise and support vehicle.
- Mark front companion flange to front driveline.
- Mark transfer case companion flange to front driveline.
- Remove front driveline shaft to transfer case bolts and retainers.
- Remove front driveline shaft-to-front axle bolts.
- Remove driveline.
- Reverse procedure to install, noting the following:
- Torquefront driveline transfer case bolts to 13 ft. lbs.
Rear
- Place transmission...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mazda AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mazda cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2006 Mazda 6 Mazdaspeed 2.3 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
[[table data]]Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC), and follow manufacturer's instructions.
Symptom Test
[[table data]]Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wiring broken inside insulation.
- Poor connection between male and female terminal at connector.
- Poor term...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mazda cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2002 Mazda Protege DX 2.0 L4 GAS
- Disconnect battery ground cable at battery.
- Remove battery.
- Remove intake mani...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mazda -> 2007-09 CX7
Vehicle: 2009 Mazda CX-7 Sport 2.3 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 24 months or 25,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Disengage the stay damper from the glove compartment, Fig. .
- ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. from 1990+.
Mazda -> Automatic Transaxle Warning Lamp ->
Vehicle: 2004 Mazda B4000 4.0 V6 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned to On position as a bulb check. If the warning lamp flashes or lights, the tran...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2009 Mazda 3 Mazdaspeed 2.3 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Mazda Tribute S 3.0 V6 GAS
- Raise and support vehicle.
- Remove splash shield .
- Rotate tensioner counterclockw...
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COMPONENT LOCATION DIAGRAMS FOR Mazda AUTOMOBILES
Component location diagrams for most Mazda cars and light trucks sold in the U.S. from 1990+.
 Wheel And Tires Components Diagram for 2004 Mazda 3 2.0 L4 GASComponents on diagram: |
 Fuel Tank Diagram for 2005 Mazda RX-8 1.3 R2 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mazda AUTOMOBILES
OEM drawn wiring diagrams for most Mazda cars and light trucks sold in the U.S.
 1993 Mazda RX-7 1.3 R2 GAS Wiring DiagramComponents on diagram: |
 2005 Mazda Tribute S 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mazda AUTOMOBILES
OEM TSB listings for most Mazda cars and light trucks sold in the U.S. from 1985+.
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Document: ENGINE UNDERCOVER REMOVAL CAUTION Vehicle: 2008 Mazda 3 S 2.3 L4 GAS Auto Systems: |
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Document: KEY REPLACEMENT - CALIFORNIA ONLY Vehicle: 1993 Mazda MX-3 GS 1.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mazda AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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