GEO Metro REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

A/C & HEATER SERVICE PROCEDURES FOR GEO Metro AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GEO Metro cars and light trucks from 1990+

Cooling Fans -> Passenger Cars Except Saturn -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable
Vehicle: 1996 GEO Metro 1.0 L3 GAS

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BRAKE SERVICE PROCEDURES FOR GEO Metro AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GEO Metro cars and light trucks from 1990+.

Disc Brakes -> Aisin-Seiki Single Piston Front Disc Brake (Type 2) -> Tightening Specifications
Vehicle: 1994 GEO Metro 1.0 L3 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported GEO Metro cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1997 GEO Metro 1.0 L3 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported GEO Metro cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Drive axle -> Intermediate shaft
Vehicle: 1992 GEO Metro XFI 1.0 L3 GAS

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported GEO Metro cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1990 GEO Metro 1.0 L3 GAS

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MAINTENANCE LAMP RESET PROCEDURES FOR GEO Metro AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported GEO Metro cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 1991 GEO Metro 1.0 L3 GAS

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GEO Metro AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported GEO Metro cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1991 GEO Metro LSI 1.0 L3 GAS

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SERPENTINE BELT SERVICE PROCEDURES FOR GEO Metro AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported GEO Metro cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1995 GEO Metro 1.3 L4 GAS

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COMPONENT LOCATION DIAGRAMS FOR GEO Metro AUTOMOBILES

Component location diagrams for most GEO Metro cars and light trucks sold in the U.S. from 1990+.

I/P Component Locations Diagram for 1990 GEO Metro 1.0 L3 GAS Components on diagram: Warning Buzzer Module Rheostat Turn Signal And Hazard Relay

Diagram for 1992 GEO Metro 1.0 L3 GAS Components on diagram: Warning Alarm Controller

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WIRING DIAGRAMS FOR GEO Metro AUTOMOBILES

OEM drawn wiring diagrams for most GEO Metro cars and light trucks sold in the U.S.

1990 GEO Metro 1.0 L3 GAS Wiring Diagram Components on diagram: Instrument Panel Cluster Ignition Coil Oxygen Sensor Distributor Noise Filter

1995 GEO Metro LSI 1.3 L4 GAS Wiring Diagram Components on diagram: Turn Signal Relay

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TECHNICAL SERVICE BULLETINS FOR GEO Metro AUTOMOBILES

OEM TSB listings for most GEO Metro cars and light trucks sold in the U.S. from 1985+.

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COMPONENT/PARTS SPECIFICATIONS FOR GEO Metro AUTOMOBILES

BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GEO Metro cars and light trucks sold in the U.S. and Canada from 1970+.

• Brake caliper mounting bolt torque
• Brake drum runout, machining, & discard specs
• Minimum brake lining thickness.
• Brake rotor runout, parallelism, machining, discard, & finish specs

A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+.

• Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

• Automatic transmission/transaxles capacities, lubricant recommendations
• Differential/final drive capacities, lube recommendations, grades, & viscosities
• Final drive fill & drain plug torques
• Number of lubrication fittings & plugs
• Power steering, brake, & clutch fluid recommendations
• Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
• Number of lubrication fittings & plugs
• Power steering, brake, & clutch fluid recommendations
• Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
• Severe service maintenance & interval recommendations
• Tire sizes, wheel nut/bolt torque, pressures & rim sizes
• Transfer case capacities, lube recommendations, grades, & viscosities

TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GEO Metro cars and light trucks sold in the U.S. and Canada from 1980+

• Airflow sensor electrical specifications
• Tensioning specifications for systems with automatic tensioners
• Barometric pressure sensor specs
• Battery group number and cranking performance
• Crankshaft & camshaft position sensor resistance
• Engine compression pressures
• Coolant temperature sensor specs
• Computer advance.
• Diesel fuel temperature sensor resistance.
• Distributor advance specifications
• Ignition pickup coil resistance
• Exhaust gas recirculation temperature sensor resistance
• Engine fastener torque values
• Firing order diagrams
• Fuel system pressures
• Generator (alternator) specs
• Intake air temperature sensor specs
• Ignition coil specifications
• Fuel injector resistance
• Engine idle speeds
• Knock sensor resistance
• Manifold absolute pressure sensor specs
• Mixture control solenoid resistance
• Voltage regulator specs
• Spark plug applications & gaps
• Starter motor electrical specs.
• Tensioning specifications for systems without automatic tensioners
• Throttle body temperature sensor resistance
• Ignition timing in degrees at rpm
• Transmission oil temperature sensor resistance
• Throttle position sensor specs
• Vacuum sensor valve specs

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