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Dodge CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Dodge car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Dodge cars and light trucks from 1990+
Compressor Service -> Model 6C17 COMPRESSOR -> HIGH PRESSURE CUTOUT SWITCH, REPLACE
Vehicle: 1993 Dodge D250 Pickup 5.9 V8 GAS
- Discharge refrigerant system.
- Disconnect wires from high pressure switch.
- Remove snap ring securing switch in...
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BRAKE SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Dodge cars and light trucks from 1990+.
Disc Brakes -> Full Size Vans -> Troubleshooting -> Brake Chatter -> Brake Drag -> Brake Fade -> Brake Pull -> Brake Squeal Or Squeak -> Hard Pedal Or High Pedal Effort -> Low Pedal -> Pedal Falls Away -> Pedal Pulsation -> Rear Brake Grab Or Pull -> Spongy Pedal
Vehicle: 1998 Dodge B1500 VAN 5.9 V8 GAS
Pedal Falls Away
- System leak at brake line, fitting, hose or caliper/wheel cylinder.
- Internal leakage in master cylinder caused by worn or damaged piston cups.
- Internal leak in ABS or RWAL system.
Low Pedal
- Worn brake linings.
- Worn drums or rotors.
- Rear brakes out of adjustment.
Spongy Pedal
- Air in hydraulic system.
- Thin brake drums.
- Substandard brake lines and hoses.
Hard Pedal Or High Pedal Effort
- Linings that are water soaked, contaminated or glazed.
- Defective power booster or check valve.
Pedal Pulsation
- Disc brake rotors have excessive lateral runout or thickness variation.
- Out of round bra...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 1998 Dodge Grand Caravan 3.0 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Dodge cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2007 Dodge RAM 3500 Laramie 5.7 V8 GAS
- With vehicle in neutral, position vehicle on hoist.
- Remove half shaft nut from shaft.
- Remove brake caliper and rotor.
- Remove steering knuckle.
- Disengage inner C/V joint from axle shaft with two pry bars between the C/V housing and axle housing.
- Remove half shaft from vehicle.
- Reverse procedure to inst...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Dodge AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Dodge cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures
Vehicle: 2007 Dodge Durango SXT 4.7 V8 FLEX
When a tire pressure sensor has been replaced, the WCM will learn and store the sensor ID when the vehicle is driven continuously above 15 mph for 10 minutes. A new sensor ID can also be programmed directly into the WCM using a suitably ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Dodge cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1996 Dodge Grand Caravan ES 3.3 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Disconnect all electrical connectors from starter motor and remove starter from...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Chrysler LLC -> 2007-09 Sprinter -> Front Cabin Air Filter -> Rear Cabin Air Filter
Vehicle: 2008 Dodge Sprinter 2500 3.0 V6 DIESEL
On models less Assyst Maintenance Computer, cabin air filter element should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.
On models with Assyst Maintenance Computer, cabin air filter element should be replaced when two wrench symbols are indicated on the instrument panel maintenance display panel. The filter should be replaced more often if air flow is less than normal.
Front Cabin Air Filter
- Open the hood.
- Detach the retaining tabs securing the cabin air filter to the fresh air inlet housing located in the engine compartm...
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MAINTENANCE LAMP RESET PROCEDURES FOR Dodge AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1995 Dodge Dakota 5.2 V8 GAS
This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:
- At 60,00 miles, proceed as follows:
- Replace EGR valve.
- Clean EGR passage.
- Replace PCV valve.
- At 82,500 miles, replace oxygen sensor.
- At 120,000 miles, proceed as ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Dodge AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Dodge cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2000 Dodge Grand Caravan 3.0 V6 GAS
- Drain cooling system into suitable container.
- Remove air intake resonator.
- Remove coolant reserve/recovery system container to filler neck tube hose.
- Disconnect electrical connector from cooling fans.
- Remove coolant recovery system container retaining screw from upper radiator closure panel crossmember.
- Disconnect upper radiator mounting screws from crossmember.
- Disconnect engine block heater wire, if equipped.
- Remove upper radiator closure panel crossmember.
- Remove air cleaner assembly.
- Disconn...
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SERPENTINE BELT SERVICE PROCEDURES FOR Dodge AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Dodge cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Dodge Durango SLT 4.7 V8 FLEX
Belt tension is not adjustable. Belt adjustment is maintained by automatic (spring load) belt tensioner. Do not let tensioner arm snap back to freearm position, severe damage may occur t...
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COMPONENT LOCATION DIAGRAMS FOR Dodge AUTOMOBILES
Component location diagrams for most Dodge cars and light trucks sold in the U.S. from 1990+.
 Fuel System Component Diagram for 2006 Dodge RAM 1500 ST 5.7 V8 GASComponents on diagram: |
 Body Components Diagram for 2008 Dodge Durango SLT 3.7 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Dodge AUTOMOBILES
OEM drawn wiring diagrams for most Dodge cars and light trucks sold in the U.S.
 1998 Dodge Grand Caravan 3.8 V6 GAS Wiring DiagramComponents on diagram: |
 2003 Dodge Caravan SE 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Dodge AUTOMOBILES
OEM TSB listings for most Dodge cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2000 Dodge Viper 8.0 V10 GAS Auto Systems: |
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Document: CHROME WHEEL CARE Vehicle: 2000 Dodge RAM 3500 Pickup 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Dodge AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Dodge cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Dodge cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Dodge cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Dodge cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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